A human-machine interface (HMI) usually includes a textual or graphical view of automated system conditions and operations. HMIs are widely used in factory automation, motion control systems, industrial robots for smarter automation, and computer numerical control (CNC) systems with highly interactive interfaces and touch-screen support. Industrial HMIs need to function within a factory setting, which requires fieldbus connectivity and low-power, fanless operation.
Thin-film transistor (TFT) liquid crystal display (LCD) modules have a variety of input interfaces such as low-voltage differential signaling (LVDS) and red-green-blue (RGB)666 or RGB888. Depending on the display interface, an HMI will require only a serializer or both a serializer and deserializer.
TFT LCD modules with an LVDS input interface only need a serializer, because the outputs of the serializer are LVDS and can directly connect to the input of the TFT LCD module. However, TFT LCD modules with an RGB input interface need both a serializer and deserializer. The deserializer converts serial LVDS data to a parallel interface in RGB format that directly connects to the TFT LCD module.
Figure 1 depicts a functional breakdown of an HMI programmable logic controller (PLC) panel. The main processor receives the video data from external memory and a wired interface, performs the digital processing, and then passes parallel RGB video data to a serializer. The serializer converts the parallel data to serial LVDS pairs and outputs the LVDS video to the TFT LCD panel.
Figure 1: HMI PLC panel block diagram
The processor graphics unit video interface output is 18/24 bits of parallel RGB data. If there is a long cable distance between the main processor and the LCD panel (from 10m to 40m), you will need to use a high-speed serializer to serialize the parallel output data from the main processor to LVDS before it goes to the LCD video input.
When compared to other communication methods, a serializer/deserializer (SerDes) provides these advantages:
How do you select a SerDes that will work well with your TFT LCD display? Some key parameters in the TFT LCD data sheet are the most imperative. The SerDes needs to meet these parameters in order to ensure that the TFT LCD display and the HMI system work properly:
Equation 1 is the pixel clock formula:
Pixel Clock = H-pixels x V-pixels x Fps x (1 + Percent Blanking) (1)
where the frames per second (Fps) varies from 24Hz to 70Hz (60Hz is common) and the blanking varies from 3% to 39%.
If the SerDes don’t meet these parameters, data on the TFT LCD display may display incorrectly, or not at all, and cause the HMI system to function unexpectedly.
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