Motor Drive Forum Top FAQs: Understanding current ratings


If you have ever looked for a Texas Instruments device, you have likely seen the tool shown in Figure 1. This product selection tool is a mighty instrument that can help you swiftly review hundreds upon hundreds of devices.

Product selection tool

Figure 1: Product selection tool

But as the saying goes, garbage in gets you garbage out. So understanding the various specifications of the devices you’re searching is critical to finding the right one for your application. In this installment of our series on Motor Drive forum FAQs, I’ll focus on one of the most misunderstood motor driver specifications: driver current ratings. The two drive-current parameters I’ll examine are peak output current and root mean square (RMS) output current.

The peak output current is the maximum current that the motor driver can deliver, ignoring the thermal limitations of the device and its package. This limit is generally set by the motor driver’s overcurrent protection (OCP) (Figure 2).

ocp limit

Figure 2: OCP limit (peak output current)

Protection limit example from the DRV8840 datasheet

Attempting to draw more current than the OCP allows will result in a shutdown of the drive stage. One exception to the peak output current limit is that the motor driver will briefly allow a higher current during the OCP’s deglitch timer. The deglitch timer ensures that noise from switching or output capacitors does not trip the OCP and cause a shutdown.

The waveform in Figure 3 shows a typical OCP event during a short-circuit condition on the motor-driver outputs. The yellow trace is the input signal, the blue trace is the fault output signal and the pink trace is the current through the output stage. Initially, the current rises quickly. After a brief overshoot, which is not a problem for the output stage, the current is limited to approximately 9A by an analog current limit. In approximately 2.5µs, the OCP deglitch timer expires and the current stalls at the analog current limit of 9A, exceeding the OCP limit. On this device, the OCP level is approximately 3A. At this point, the output stage is disabled, the current drops to zero and a fault occurs.

OCP event

Figure 3: OCP event

The RMS output current is the maximum RMS (or DC) current that the motor driver can support under a fixed set of conditions. These conditions typically include operating at a nominal voltage, a 25°C ambient temperature and a standard JEDEC-specified printed circuit board (PCB). This limit is generally set by the motor driver’s overtemperature protection. Once the device passes the overtemperature limit, the driver stage will shut down. This ensures that the device is not used outside of its safe operating area.

over temp limit

Figure 4: Overtemperature limit from the DRV8840 datasheet

 

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