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Problem with pH sensing circuit

Problem with pH sensing circuit

This question is not answered
Craig Combes
Posted by Craig Combes
on Apr 16 2012 15:15 PM
Prodigy190 points

I have breadboarded a pH sensing circuit using the circuit shown on page 9, figure 7 of the INA116 data sheet using an INA121, and it works somewhat as expected.

Notes: I have V+ at 24 v, V- at ground, and Ref tied to a resistor voltage divider to provide a voltage offset on 3.5v to shift the pH swing (6.5 - 8) into the input range of a PIC ADC. I also use this voltage as the "Solution Ground". I am using a gain of 50. The pH sensor provides a +/-0.059 volt change for every unit of pH, with a pH of 7.0 being 0 volts.

I have now had boards made and the circuit does not work. I have cleaned the boards to insure there is no stray resistance.

Any assistance would be GREATLY appreciated!!!!!

Craig

pH Sensor INA121
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  • Pete Semig
    Posted by Pete Semig
    on Apr 16 2012 15:32 PM
    Genius13115 points

    Hello Craig,

    My first observation is that you will want to buffer the reference voltage coming from the voltage divider as discussed on page 8 of the INA121 PDS.

    Also, you state that it 'works somewhat as expected' yet later state that 'the circuit does not work'.  Can you please clarify these statements?  The schematic, scope and/or measurement values of the input and output, and perhaps the layout will help greatly.

    Regards,

    Pete Semig

    Precision Analog Applications

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  • Craig Combes
    Posted by Craig Combes
    on Apr 16 2012 16:00 PM
    Prodigy190 points
    circuit.bmp

    Hello Pete and thank you VERY much for your quick reply.

    I have also tried using the output of a 78l05 voltage regulator as the reference/offset, and I have the same issue: the output seems to saturate to the negative supply (ground).

    The breadboarded version works pretty much as expected. When I put the pH sensor in water with a pH of 7.4, the output reads approximately 2.3 volts, which is correct: 3.5 - (0.4 x 0.06 x 50) = 2.3 volts. When I put the pH sensor in water with a pH of 6, the output goes up to around 6 volts, which is a little low: 3.5 + (0.06 x 50) = 6.5 volts.

    I had boards made and the circuit only drives the output to ground.

    Attached are the schematic of the pH circuit and the board layout.

    Thanks again!

    Craig

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  • Craig Combes
    Posted by Craig Combes
    on Apr 16 2012 16:03 PM
    Prodigy190 points

    Hi Pete,

    I'm not sure how useful that layout image is, but the INA121 is U6.

    I tried uploading a dxf file, but it wouldn't allow it. I could e-mail it to you if you send me your address.

    Craig

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  • Craig Combes
    Posted by Craig Combes
    on Apr 16 2012 16:05 PM
    Prodigy190 points
    pH Circuit.bmp

    Hi Pete,

    I'm not sure how useful that layout image is, but the INA121 is U6.

    I tried uploading a dxf file, but it wouldn't allow it. I could e-mail it to you if you send me your address.

    Here's the schematic.

    Craig

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  • Pete Semig
    Posted by Pete Semig
    on Apr 16 2012 16:07 PM
    Genius13115 points

    Hello Craig,

    Thanks for the additional information.  I can see the layout, but the schematic did not come through.  Can you please re-attach?

    Regards,

    Pete Semig

    Precision Analog Applications

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  • Pete Semig
    Posted by Pete Semig
    on Apr 16 2012 16:12 PM
    Genius13115 points

    Hello Craig,

    I'm not sure how I missed the schematic, but I have it now.  Sorry about that.  We will look at this and get back with you soon.

    Regards,

    Pete Semig

    Precision Analog Applications

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  • Craig Combes
    Posted by Craig Combes
    on Apr 16 2012 16:17 PM
    Prodigy190 points

    Hi Pete,

    I could only attach one file at a time.

    Also, I misstated my results.

    I was using a 5v reference from the 78l05 and the reading on the "alkaline"" water was around 3.8 (as expected), but the "acid" water was reading around 6 volts, where it should have been reading around 8.

    I'll double check these results.

    Craig

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  • Andreas Kraemer
    Posted by Andreas Kraemer
    on Apr 17 2012 05:54 AM
    Prodigy355 points

    Hi Craig,

    not really an answer to your question, but maybe helpful anyways. We have jsut introduced the LMP91200. This is a complete interface for pH probes. It contains anything you need, including extremely low input bias current, well below 1pA over temperature, active guarding, common ode offset and temperature mesurement support.

    Maybe if you have a look to the data sheet of this part, you want to redo your design? An move to this part, optimised for pH measurements.

    Andreas

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  • Craig Combes
    Posted by Craig Combes
    on Apr 17 2012 14:25 PM
    Prodigy190 points

    Hello Andreas,

    Thanks for the reply.

    That looks like a great device, but it's not going to be available in production for at least 12 more weeks. I did order some samples though!

    I need an immediate-term solution. The LMP91200 could work longer term.

    Thanks again!

    Craig

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  • Pete Semig
    Posted by Pete Semig
    on Apr 17 2012 15:24 PM
    Genius13115 points

    Hello Craig,

    The INA121 requires a path for the input bias current.  It appears as though such a path is not provided for on the PCB. This is discussed on page 9 of the PDS. 

    The output voltage range is dependent on a variety of things, including the supply voltage, input common-mode voltage, gain, load, and Vref.  There are two graphs depicting this relationship on page 4 of the PDS.  While these graphs are for dual supplies, we can probably determine the output voltage range if you can give us your input common-mode voltage (we already know the gain, supply, Vref, and will assume the load is >10kohms). 

    Finall, the INA121's operation is referenced to GND.  What potential is the pH sensor referenced to?

    Regards,

    Pete Semig

    Precision Analog Applications

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  • Craig Combes
    Posted by Craig Combes
    on Apr 17 2012 15:34 PM
    Prodigy190 points

    Hi Pete,

    I was under the impression that the "Solution Ground" (as shown in the INA116 datasheet on page 9, figure 7) provided the bias current.

    As far as the input common mode voltage, and the pH sensor reference goes, and please excuse my ignorance,  wouldn't that also be dictated by the "Solution Ground", which is tied to Vref?

    Thanks!

    Craig

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  • Pete Semig
    Posted by Pete Semig
    on Apr 17 2012 16:03 PM
    Genius13115 points

    Hello Craig,

    Now I understand...thanks for the clarification.  Can you please explain the electrical connection (e.g. the SPICE model) between the solution ground and the electrodes for your pH sensor?

    Regards,

    Pete Semig

    Precision Analog Applications

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  • Craig Combes
    Posted by Craig Combes
    on Apr 17 2012 16:10 PM
    Prodigy190 points

    Hi Pete,

    I don't have a Spice model, I'm more "seat of the pants", sorry to say!

    What I have is a wire connected to Vref that I strip the end of and stick in the water that the sensor is inserted into.

    Craig

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  • Andreas Kraemer
    Posted by Andreas Kraemer
    on Apr 18 2012 02:03 AM
    Prodigy355 points

    Hi Craig,

    why do you say that the LMP91200 is only available in 12 weeks? I guess you refer to the 12 weeks lead time indicated on the web site? The part should be readily available from stock, in resonable quantities. Can you let me know, how many units you would need by when. You can also contact me directly by e-mail (andreas.kraemer@ti.com) if you prefer.

    Andreas

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  • Pete Semig
    Posted by Pete Semig
    on Apr 18 2012 13:57 PM
    Genius13115 points

    Hello Craig,

    I would try driving the reference to 12V (mid-supply).  Additionally, you could try using a dual supply and connecting the reference to ground.

    Regards,

    Pete Semig

    Precision Analog Applications

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