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TPS7B6950 Input Capacitor

Hi all,

    we are designing an equipment that is going to be plug in trucks. In our design, we are going to use two regulators, one for dropping the input voltage from 12/24v to 5 V, and a second regulator, a LP5900SD-3.3 for dropping again from 5 V to 3.3 V with low noise, because at that point we need a low noise supply. 

     Another point to consider, is that the truck supply (is made for very big trucks) is not stable, due to transient when the trucks ignites, and the cable that we use to connect our equip from the truck battery is quite long (10 meters).

     Taking that information in consideration, I'm not sure about which capacitor use at the input of the TPS7, because the datasheets says bigger than 0.1 uF, but the power supply recommendations says that if the input supply is far from the LDO, 10 uF electrolytic is recommended. If I have to use 10 uF, ceramic is not possible (due to capacitance / DC vias derating), electrolytic lifetime is very short for our application, so the only option is poly tantalum. But if we can use lower capacitance, we have more option.

      Thanks for your help,

       Regards,

  • Hello, the appropriate engineer has been assigned. Scott
  • Hello,

    Thanks very much for reaching us!
    For this application, does input voltage come from the trucks battery directly? How much and how quick would the voltage transient be during the normal operations?

    If the voltage changes with very short time (e.g. <40us), big input capacitor is required. Or the line transient would be worse and there would be voltage glitch at the output, usually several hundred mV.
    Electrolytic capacitors are also been widely used by many automotive OEMs. Is there any special condition in the trucks that would shorten the life time?

    BTW, what is the maximum current value would the load consume? As there is already 19V voltage drop in 24V systems, high load current would result in thermal issue. If with SOT223 package and 85degC ambient operating temperature, load current must be smaller than 50mA. If with SOT23 package and same 85degC ambient operating temperature, load current must be smaller than 15mA.

    Best Regards,

    Jason Liu
  • Hello Jason,

        sorry for the delay in my answer, I didn't see your reply. 

        Yes, the voltage comes directly from the vehicle battery (generally after a fuse), honestly I have no info about the transient time, I haven't measured that parameter.

         An output transient of some mV in our application is not so important, becuase the output of that regulator is the input of a low noise ldo that will stabilize the voltage.

         The reason why I don't like electrolytic capacitors is because they are rated to 10 000 hours of lifetime that is not much time, and the system will be always plugged, maybe you can recommend me one with a good performance and lifetime.

          The consumption will be about 80 mA in 3.3V with peaks at startup. The device will be outside the truck so the ambient temperature will be no more than 45 degrees.

           Thanks for your support,

           Regards,

     

  • Hello,

    Thanks for the additional information! If line transient is not so important, ceramic capacitor could be used, I would suggest, 4.7uF or higher. Please also take care of the voltage ratings.

    To be honest, we haven't seen operating conditions outside of the vehicle before. Beside the ambient temperature, is there any special requirement for the device to work under the outside conditions?

    Best regards,
    Jason Liu
  • Hello,

        for avoiding capacitance problems due to DC bias / capacitance, I think that I will choose a 10uF/50V reference, I have bought this reference for prototyping GRM31CR61H106MA12L , do you think is a good option ?

         A part from the ambient temperature we haven't any other "special requirement" (apart from the IP and vibration requirements), do you think that 100mA is too much current for this choice of regulators ?

          Thanks for your support!,

           Regards,

  • Hello,

    GRM31CR61H106MA12L is OK for this application. You could also use a 0.1uF capacitor in parallel for high frequency noise filtering.

    Load current is related with the power dissipation and ambient temperature. Junction temperature should keep lower than 150degC.
    Junction temperature, Tj= Ta+Pd*thetaJA < 150degC
    power dissipation, Pd=(VIN-VOUT)*IOUT,
    Ta is the ambient temperature, thetaJA is 64.2degC/W

    IOUT< ((150degC-Ta)/thetaJA)/(VIN-VOUT)

    Best regards,
    Jason
  • Hello again,


    we have assembled our firsts prototypes and as you adviced we are having temperature issues.

    Now we are changing our power supply module. What we are thinking is to place 2 TPS7B6933 (one for the main uController and one for the rf part, because the rf module specification, indicates that the ripple voltage must be under 50mVpp and we have measured less than that for the TPS7B6933 without the P5900SD-3.3) for dividing the current consumption and avoid the thermal problems. Our calculations are 126degC for 40 degC ambient temperature, 50 mA max consumption and 40 VIN. And 106.75 degC for the same situation and 24 VIN that is the correct working voltage.

    Taking the temperature and ripple information in count, I go back to the first question the inputs capacitors. Do you think that placing 2 GRM31CR61H106MA12L in parallel and 1 Low-ESR 100 nF will be enough for input capacitance ?

    Thanks you very much for your incredible support !!!,

    Regards,
  • Hello,

    Two capacitors in parallel is OK.

    Best regards,
    Jason