We have approx 80% on 1000 boards stepper drivers using your DRV8825 with important noise on the phases current - both phases - this induce audible noise on our instrument making this undeliverable to our customer.
Power supply is 12Vdc motor current is 0.5A/phase.
As we already mentionned if we cross the chips good one with bad one - the problem follow the chip not the board.
Here the link to the video showing one bad chip and a good one populated in the same type board and driving the same type of stepper motor.