This thread has been locked.

If you have a related question, please click the "Ask a related question" button in the top right corner. The newly created question will be automatically linked to this question.

Using BQ24120 for new designs

Other Parts Discussed in Thread: BQ24120

Hi;

A commercial product we have been commissioned to redesign uses the BQ24120 to charge and manage a single-cell 3600 mAh LiPoly battery. Input power is from an AC/DC wall adapter, at 9-16 VDC, and the charge current seems to be set at 2A. After reviewing the device and the circuitry, it looks like retaining the circuit in the new design should beOK.

I have, however, made the following two observations:

1.  Current product seems to be experiencing a large number of failures related to the battery. These are returned to the turn-key manufacturer for rework. A scan through the rework reports indicates that 90% of the cases  the BQ24120 had to be replaced. Some battery failures are mentioned as well.

2.  TI Power Management Handbook for 2013 does not include this device (BQ24120) at all! Is this a simple error of omission, or might there be a reason for this exclusion, especially given the our observations of present failures?

Would any of my colleagues recommend a different device for this stand-alone battery charger application?  Or should we be looking for some other culprit in the current design?

Recommendations and any thoughts would be much appreciated.

Best regards.

Omer

  • Hello Omer,

    What is the test case where the devices are failing?

    One of my first thoughts is that if most of the failures are primary occurring with a 16V input source that instability in the wall adapter or switching noise exacerbated by the layout could be straining the device and resulting in damage from overvotlage.