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LM5122 syncro FET control problem

Other Parts Discussed in Thread: LM5122

Hello all,

I hope someone can help me with problem on LM5122 syncro FET control pulses. I have attached 2 pictures related to problem described below, there is normal cycle, and cycle where syncro FET control is activated incorrectly in the end of cycle.

Idea is to have 2 interleaved PSUs which are controlled by 75kHz and 50% duty cycle control signal which is directly connected to other PSU and inverted for the other. PSUs dont have RT & CT components and are not configured for free running (master2 mode is used). LM5122 is also configured for diode emulation mode. Vin = 3.5 and Vout = 24V, Inductor current is sensed over 3mΩ current sense resistor, there is filtering of 470Ω in series on both CSP & CSN pins and 100pF capacitor between then next to LM5122 pins.

In both pictures scope channels are:

  1. buffered digital 0…5V sync pulse with 75kHz frequency and about 50% pulse width, (yellow trace)
  2. LO, main FET gate control signal. (green trace)
  3. HI, syncro FET gate control signal. This channel is referred to GND so it is actually HO+SW (blue trace)
  4. Inductor current, actually only 50% of real current since inductor is made from 2 parallel wires and only 1 fit through current probe (red trace)

 

This problem seems to occur only if inductor current, or more specifically in this case current sense voltage is above 0-current level when new synchronization pulse comes. (caused by “ringing” voltage on main FET drain)

Is this control error only caused by voltage level on current sense pin when new cycle starts or can other things contribute to this, example: slope compensation, synchronization frequency and pulse width or something else…

  • Hi 

    This is caused by 'zero current detection' circuit (Please see ‘Zero cross detection threshold’ specification in the datasheet) and the inductor current ringing at no load. 

    If the inductor current ringing is greater than the ‘zero cross detection threshold at rising’, HO can be turned on before LO turns on.

    Regards,

  • Hello Eric

    Thank you for the reply. Is there something i have misunderstood in the specification, because Vcs-zcd CSP to CSN, rising is given as 7mv typical in datasheet (i assume this counts as "low- side switch on-time since new syncronization pulse has been applied to SYNCIN input). I havent measured exact voltage yet on pins but estimating from scope trace of the real current it seems ringing is about +/-3mV from zero level.

    If we assume that ringing is something that can not be avoided in the desing, should there be extra offset in CSP & CSN to make ZCD threshold bigger or is there any other way to get rid off the extra HO pulses