We are using the LM5121 for the first time . Input 24 V , output 90V , 3.5 A . we are not using the synchronous rect. gate drive port and simply using a diode . We are experiencing catastrophic failures of the disconnect switch FET as well as failure of the LM 5121 . Schematically similar to datasheet circuit .
It appears while the output is rising to regulation the disconnect switch begins to oscillate at a kHz rate , though the value of Cres is 1uf. . When the oscillation starts ,the output falls near zero yet the current is very high so presumably the current path is through the boost FET which is gated on continuously ( possibly due to failure of the IC ) . The boost FET does not fail .
Does any of this sound familiar to anyone .