Hi,
I'm using an LM5116 for a wide input buck converter that works with a 20 to 80V input, 5V / 50 to 600mA output ranges.Here is the schematic:
All capacitors (except the 47uF/100V) are ceramic.
I'm experiencing some stability problem in some ranges of operation. At ~100mA output, 60V input, the output voltage drops below 4V. Some times it's every few ms and some time every x seconds! On the image below, the first trace is the output voltage and the second is the comp input.
I have 20 cards mounted and the problem doesn't appear the same on every card! I didn't notice this problem on the prototype and the first series of 10 pieces but it was found on the second series of 20 pieces. In fact the problem was present on some cards of the first series, but it wasn't revealed as the voltage drop is not the same on each card. If it is too low, the display hangs, so I detected the problem.
I've tried a lot of Rcomp/Ccomp/Chf combination, but it seems to have quite no effect, even with a variation (2,7k to 180k, 350pF to 15nF, 0pF to100pF). Of course these values were calculated on the Excel sheet or on the Webbench with different input and output parameters. I've also tried to add some output capacitors.
Can you please help me finding a solution?
Best regards.