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TPS65270 Loop Compensation external component values

Other Parts Discussed in Thread: TPS65270, TINA-TI

I have to test a TPS65270 based buck regulator design with Vin=12V and Vout=3.3V/3A. The 3.3V output power rail has 4x220uF bulk capacitance. I'm using C39= 0.1uF (and not 0.01uF) cap on the SS2 pin (16msec ramp-up time) to compensate the inrush current and the switching frequency is around 600kHz. I'm looking for the right values of a Type III compensation circuit as part of the DVT. However, when tried to use the equations on page_14 of the datasheet, I get very different figures comparing to the values used in the original schematic and in the application examples I had a look. I have no idea at the moment why the equations don't work for me. Nevertheless, any advice to find the optimum values for R16, C32, C31 and C44 is much appreciated.

  • Ledeczi,

    10K,2.2nF should be ok for your application. please keep your orignal design. One suggetion, please change C8,C44 to 82pF.
    thanks!
    Eric
  • Hi Eric,

    Thanks for taking your time and answer for my issue. Finally, I have concluded the same and will proceed with 10K/2.2nF. However, strictly speeking the 82pf for C44 contradicts to the datasheet which says that Fzff should be smaller than than soft start equivalent frequency (625Hz in my case). Do you have any idea why 82pF is the right value here and where does it come from?

    Thanks again:

    Tom
  • Hi Ledeczi,

    If a tss is chosen to be slower than the zero formed by Cff and R1 for FB, then the compensation will live with a R2/(R1+R2) attenuation during soft start. Thus, a voltage “jump” will be seen during soft start because Vout is not following SS. Instead Vout*[R2/(R1+R2)] is following SS. If we not meet this requirement, there has a small platform in soft start phase, but will not affect any apllication.
    Analysis from loop stability side, we want the Zero point of Cff is at the cross over frequency to boost the bandwith and phase margin, for 600K swtiching frequency, the cross over frequency is about 60K, so we calculator Cff as 82pF.
    let me know if you need any more hlep.
    thanks!
    Eric
  • Hi Eric,

    Got it, thanks for your prompt reply. I'll change to 82pF and check the ramp-up curve. Will get back to you if I have further questions.

    Thanks again:

    Tom

  • Hi Eric,

    I made the startup measurements with your suggested Cff = 82pF at C44 and with the maximum 5x220uF at the output and got the following ramp-up curve:

    CH1 (yellow): 3.3M_EN (pin#3 of U1)

    CH2 (red): inductor (output) current

    CH3 (blue): output voltage 3.3M

    This was done with a PCIe cellular module which didn't work with 1.6msec soft-start time (there was several stairs or plateaus but the output voltage was unable to reach the required 3.3V and remained at about 1.6V). By changing the the soft-start time to 16msec (C39=100nF) the problem dissappeared.

    There are two plateaus on the above curve, one for each current peak. The other modules I tried have just a single current peak during startup and there is a just a single plateau on that curves. Just please confirm that the above startup curve looks like as expected and there will be no startup stability issues. I'll run a long term startup stability test as well in the heat chamber.

    Thanks:

    Tom

  • Hi Ledeczi,

    the starting up waveform should be ok, please test more condition, such as power up with full load, transient response... to make sure IC works well.
    let me know if you meet any problem.
    thanks!
    Eric
  • Thanks Eric, I apprecite your help.
  • Hi Eric,

    This is the transient response with C44=82pF:

    And this is the response with C44=2200pF:

    The C44=82pF is fine but the C44=2200pF version looks more robust to me. What do you think? Is there any pitfall using the 2200pF for C44?

    Thanks:

    Tom

  • Hi Eric,

    I posted two transient response curves yesterday one with C44=82pF and another with C44=2200pF. Could you please give me a direct contact to you (phone, Skype or mail)?

    Thanks:

    Tom 

  • I played with TINA and used the "TPS65270 TINA-TI Average Reference Design" model with the passive values I have in the schematic.

     


     

    I run AC Analysis with different values of the feedforward capacitance. It was a long time ago I learnt control theory, but based on the simulation curves I think I have to go with Cff=2.2nF and not with 82pF (C44 in the original schematic, C15 in the simulation model). Increasing the value to 10nF decreased the phase margin, therefore the value of 10nF  for C44/C15 looks too much. I think the right value is 2.2nF and this matches with my time domain oscilloscope shots as well (see earlier).

     

    I played with the value of C11 of the simulation model (representing C6 in the schematic) as well, and see minor improvment going up from 82pF to 470pF as indicated in the schematics.

     

    The Amplitude/Phase curves are as follows (VOUT1=Green, VOUT2=Red):

     


     


     


     


     

    Based on the curves above, I'm planning to proceed with the following values:

     

    C11 (model) / C6 (schematic) = 470pF

    C15 (model) / C44 (schematic) = 2.2nF

     

    Please comment.

     

    Moreover, I would like to understand the theory behind how to select the right value for the feedforward capacitor. According to the datasheet: „Make sure that the zero frequency (Fzff) is smaller than soft start equivalent frequency”. In my case, with the 16msec soft-start time (C39=100nF) 1/Tss = 62.5Hz which means that Fzff=1/(2*PI*C44*R22) has to be less than 62.5Hz. With the recommended 82pF at C44, Fzff is around 48kHz which is far from the 62.5Hz value. I'm sure I missunderstand something, please advise.

     

  • Hi Ledeczi,

    we don't suggest to use such a big cff, please keep 470pF as the original design if the simulation is better than 82pF. after PCB is back, you can use frequency analysis instrument to optimze the parameters. simulation is not the exactly same as actual test.
    thanks!
    Eric
  • Hi Tom,

    if the test result shows 2.2nF is better, there is no risk to use 2.2nF as Cff cap. Need to make TPS65270 works stable first. if you can do AC frequency test to get the phase margin of the design, it should be more confidence with your desgin.
    thanks!
    Eric
  • Hi Ledeczi,

    As i explain in last email, we need to make sure TPS65270 works stable first, please forget this rule first.
    thanks1
    Eric
  • Hi Eric,

    I'm not sure how to measure the loop response curve or AC frequency response. Theoretically, I have to open the feedback path and apply sine input at the opened end of the loop. This means that I have to lift C44 and R22 and apply sine input at the lifted and connected ends of the passives. However, my understanding is that the TPS65270 includes a current feedback as well which doesn't play in this case. Therefore, I have the very simple question: how to make the suggested AC or loop response test or measurement in case of the TPS65270?

    Thanks:

    Tom

  • Eric,
    Why does the table on page 14 of the datasheet indicate that the Feedforward cap zero needs to be lower than the soft start equivalent frequency? That's the main concern here because Tamas is violating that condition with his small values of Cff despite the fact that in simulation and in load transients on his board the small value Cff looks stable and the best performance. He just wants to be sure that this won't cause some unforeseen problem. Is this just a concern during startup?-and as long as Tamas' supply starts ok across conditions it shouldn't be a problem?
    We need to get this resolved today as it's the last concern before going to production.
    Regards,
    John
  • Hi John,

    please don't worry about this rule, if the test result shows the starting up and transeint waveforms are good, please go ahead to mass production. That reuqest is just sufficient condition, not necessary condition, we can not meet this requirement in some application, that' ok.

    let me know if you need any more hlep.

    thanks!

    Eric

  • Hi Eric,

    Please have a look at the attached oscilloscope images. They both show the same event but with different time scale (100usec and 100msec). The event is a GSM module transient current which made the 3.3M cellular rail to collapse (RED: transient current of the attached GSM module, YELLOW: 3.3M supply rail).

    This is what I think about the issue. The TPS65270 regulator features a cycle-by-cycle over current protection. What happens is that the module’s transient current is over the protection current limit of the regulator, and the internal power MOSFET is immediately turned OFF and will be turned ON again at the next switching cycle. If the overcurrent condition still exists during four consecutive clock cycles (6.4usec) the regulator simply shuts down. This is exactly what happens in our case. After shutting down, the regulator waits for four soft-start cycles (about 64msec with C39=100nF) and starts to recover with a normal soft-start. If the overcurrent codition is over, the 3.3M rail ramps-up without problem. This is what you can see on the 0.1sec resolution scope image.

     

    Do you think my analysis is correct? Please advise.

     

    Thanks:

     

    Tom

  • Hi Tom,

    Sorry for the late response.

    you analysis is correct, why there has so large current at the transient output current? TPS65270 is 3A/2A buck converter.

    Add more cap at the output will be helpful for the big transient output current.

    let me know if you need any more hlep.

    thanks!

    Eric

  • Hi Eric,

    Thanks for your reply. This is a cellular modem supply and most of the cellular modems feature not more than 2.5A-3.0A transient peak load. Unfortunately, there are some modems which can load the supply with much higher transient current. Besides increasing the output capacitance, I also plan to increase the value of the inductor to 10uH. In this way I can lower the peak inductor current and the over current protection will be less sensitive.

    Regards:

    Tom