For TPS3839, the package is "DQN (S-PX2SON-N4)." While for other parts there is a DPW package also loosely called X2SON, but having different lead pitches and land dimensions. Can you help me understand the nomenclature, which are industry standard and do they just describe the relative positions without prescribing a pitch?
The DQN land pattern has only 0.1mm (4mil) between pins and the thermal land. That is less than the typical minimum between pins (8mil) of many PCB fabricators. Worse, the distance between paste is only about 0.15mm, which makes for a very thin web on the stencil.
The DQN land pattern has a thermal pad that is larger (0.58) than the thermal pin under the chip (0.48). If the pin on the chip sticks out from 0.0 to 0.05 mm, I suppose the intent is to get a fillet underneath the chip?
Is soldering the thermal pad really necessary on the TPS3839 which only uses 150nA? Do you really need the mechanical strength since the part is so small, any board bending should not stress the part?
Also, TI doc SLUA271 suggests that a land pattern for a pin extend 0.4mm past the component outline and pin. The DQN only extends 0.2mm. I suppose the DQN is not a member of the QFN family, since the pins have trapezoidal shape?
The context is, I am a hobbyist and have suffered 2 failures in 7 boards. I am wondering if there is not an alternate land pattern and stencil pattern for this part.