If you are a designer tasked with migrating the USB ports in your system to the latest USB standard and USB Type-C connector, you have likely already considered a couple of things.
First, as with all systems where a connector is exposed externally to users, your system would need to have International Electrotechnical Commission (IEC) 61000-4-2 electrostatic discharge (ESD) protection. You will also need to protect more signal pins than in the previous USB Type-A or USB Micro-B connectors. The 24-pin USB Type-C connector (Figure 1) requires ESD protection for two differential pairs (D+/D-) for USB 2.0 data, four pairs for a SuperSpeed data bus capable of up to 20Gbps (TX/RX), two side-band-use (SBU) pins and two configuration channel (CC) pins for detecting cable orientation.
Figure 1: A full-featured USB Type-C plug-in pinout
Second, with the introduction of up to 100 W USB Power Delivery (PD), the VBUS pins can now carry up to 20V, a voltage level that could do considerable damage to the downstream USB Type-C controller if VBUS shorts to the adjacent CC or SBU pins. To prevent hard system failure, overvoltage protection is needed at the connector in addition to ESD protection. Sounds straightforward, right?
Consider that with the risk of an overvoltage protection (OVP) event, the ESD diode itself must also be tolerant to 20VDC. Many higher-voltage tolerant protection options available today clamp at voltages too high to protect the downstream controllers in the event of an IEC ESD strike. Now consider the impact to the system in a short-to-VBUS event when a cable is present at the connector (or when a cable is not present). The solution must protect the system when the cable induces ringing that could exceed 40V. In short, robust USB Type-C connector protection will require not just a standard ESD diode but a higher voltage, DC-tolerant transient voltage suppressor (TVS) diode.
System protection at the connector with OVP and IEC ESD protection is necessary, but a full USB Type-C port-protection solution should enable your system to comply with the specifications of the new USB standard. For example, if your system takes advantage of the new capabilities of USB Type-C, such as supporting SuperSpeed communication, the USB Type-C specification requires VCONN support on the CC lines to power the active cable. For an OVP solution to function on the CC lines, it must support passing a 5.5VDC power rail. The port protection also must have low on-resistance (RON) to ensure that the total voltage drop on the power rail does not exceed what the USB specification requires.
If your system is battery-powered, relying on a Type-C connector as the power source, the solution has to protect the CC lines from an overvoltage condition even in the case of a dead battery.
These and other complex scenarios make a robust solution to protect a USB Type-C port not as straightforward as adding an ESD protection diode and an OVP FET. The OVP FET needs to withstand the clamping voltage given by a high-voltage discrete TVS diode, which makes the FET costly and bulky with a lower RON requirement. This makes the discrete implementation complex and costly, while consuming a large footprint around the tight dimensions of the USB Type-C connector.
Finally, if you are reading this and thinking to yourself, “My system is straightforward because it does not support the higher wattage (>15W) PD capability and is fully compliant to the specification for <15W PD,” note that a large percentage USB Type-C cables and adapters in the market have been found to be noncompliant to the standard, while others can be faulty (Figure 2). Even in a 5V system, there is a risk that a short-to-VBUS up to 20V can occur before a PD negotiation with the controller. Just like that, the system is damaged and your product’s reputation is compromised.
Figure 2: CC pin exposure for regular and faulty wall adapters
To learn more about the design considerations for USB Type-C port protection, read TI’s white paper, “Circuit protection USB Type-C™.” Integrating a device from TI’s family of USB Type-C port protectors, such as the TPD8S300 or TPD6S300, removes the complexity that comes from migrating your USB ports to the new USB Type-C connector.
All content and materials on this site are provided "as is". TI and its respective suppliers and providers of content make no representations about the suitability of these materials for any purpose and disclaim all warranties and conditions with regard to these materials, including but not limited to all implied warranties and conditions of merchantability, fitness for a particular purpose, title and non-infringement of any third party intellectual property right. No license, either express or implied, by estoppel or otherwise, is granted by TI. Use of the information on this site may require a license from a third party, or a license from TI.
TI is a global semiconductor design and manufacturing company. Innovate with 100,000+ analog ICs andembedded processors, along with software, tools and the industry’s largest sales/support staff.