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ISO1212EVM: Changing 100V input to 300V

Part Number: ISO1212EVM
Other Parts Discussed in Thread: ISO1212

How do I modify the 100V input to 300V for the ISO1212EVM.  My reference is Figure 7 showing the ISO1212EVM schematic.  Thx

  • Hi Dan, 

    What is the threshold voltage you want for the output to switch, and what is the maximum input voltage for the system?

    You would need to remove any components not rated for a high enough voltage (such as the diodes). 

    You can use the footprint for C3 and C4 for RSHUNT. 

    Then we just need to determine the resistor values for RSENSE, RTHR, and RSHUNT for your system and populate them appropriately. You can use that excel tool in the found in this TI TechNote to determine the resistor values. I changed the values for 240V DC with 120V thresholds. 

    Best regards, 

    Dan

  • we need protection at the input for your chip.  what kind of protection we have to use.  Also we need your circuit Evaluation Board to work form min 100V to max 300V  with threshold  60V.

  • what should I do with enable pin????? connected  to VCC1 ???

  • Hi Abraham and Dan,

    The ISO1212 and its EVM can be protected using Zener or TVS diodes, fuses, and other typical protection elements. When selecting a protection component, for example a Zener diode, choose its safety voltage such that it is high enough to not interfere with normal operation, but low enough to protect the system. In this example, a Zener diode with Zener voltage of 315V - 360V is sufficient, like 330V.

    To enable the output on side 1, tie the EN pin to Vcc1 or you may leave it floating. Connecting EN to Vcc1 with a 4.7kΩ resistor will keep the output reliably enabled. On the EVM, the output can be enable by connecting Pins 1 and 2 with jumper J3, as shown in the EVM User's Guide.

    Regarding the input voltage scaling from 100V - 300V with a set 60V threshold, please await a response from the Isolation team next week. Dan Kisling is out of the office and will return early next week.


    Thank you for your time,
    Manuel Chavez

  • HI Manuel... Attached is the  modification fro my application 100V...300V,, let tour team check it

  • Hi Abraham,

    Sorry for the delay in responding. 

    Those values look pretty good. One concern I have is for how much current will be seen at the module input. Using the calculator from the document I linked we can see the following:

    INPUT VARIABLES

     

    Min

    Typ

    Max

    RSENSE (Ω) (must be <562)

    562

    Current through ISO121x (mA):

    2.03

    2.25

    2.54

    RTHR (kΩ)

    18

    VIH (high threshold) V

    72.56

    78.22

    85.10

    RSHUNT (kΩ)

    5

    VIL (low threshold) V

    66.35

    72.70

    80.27

     

     

     

     

     

     

    Module Input Voltage, VIN (VDC)

    300

    Current at Module Input (IIN)at chosen input voltage (VIN) (valid for VIN>VIH only)

    13.48

    13.53

    13.60

    Max allowed Voltage at module input (VIN_MAX)V

     

     

    312.45

    The current is on the order of 10’s of milliamps. This will mean we will have to size the resistors appropriately. Just looking at the threshold resistor: it will have to be able dissipate ~3.3W of power.

    If possible, it would be best if the threshold voltage is about half of the input voltage.

    For example, if we wanted 300V inputs and 150V thresholds, we could choose the following values:

    INPUT VARIABLES

     

    Min

    Typ

    Max

    RSENSE (Ω) (must be <562)

    560

    Current through ISO121x (mA):

    2.03

    2.26

    2.55

    RTHR (kΩ)

    56

    VIH (high threshold) V

    141.64

    155.52

    173.20

    RSHUNT (kΩ)

    22

    VIL (low threshold) V

    136.85

    151.27

    169.48

     

     

     

     

     

     

    Module Input Voltage, VIN (VDC)

    300

    Current at Module Input (IIN)at chosen input voltage (VIN) (valid for VIN>VIH only)

    4.42

    4.48

    4.57

    Max allowed Voltage at module input (VIN_MAX)V

     

     

    326.53

     

    If we wanted 110V inputs with 60V thresholds we could use the following values:

    INPUT VARIABLES

     

    Min

    Typ

    Max

    RSENSE (Ω) (must be <562)

    560

    Current through ISO121x (mA):

    2.03

    2.26

    2.55

    RTHR (kΩ)

    20

    VIH (high threshold) V

    51.63

    56.64

    63.00

    RSHUNT (kΩ)

    50

    VIL (low threshold) V

    49.74

    54.96

    61.53

     

     

     

     

     

     

    Module Input Voltage, VIN (VDC)

    110

    Current at Module Input (IIN)at chosen input voltage (VIN) (valid for VIN>VIH only)

    3.02

    3.18

    3.39

    Max allowed Voltage at module input (VIN_MAX)V

     

     

    124.64

    Note how the current at the input module has significantly reduced.

    Best regards,

    Dan

  • How about protection at the input...CHIP has max  60V......so zener or TVS has to be rated to 60V???

  • Hi Abraham,

    Yes. The Zener diode in parallel with Cin (D1, D2, D3...) should be rated to protect from >60V levels. Following the method I mentioned earlier, diodes with Zener voltages of 62V - 66V can be used. The 315V Zener diodes should be placed on the high side (right of the schematic) towards the inputs to the system.


    Thank you,
    Manuel Chavez

  • HI Manuel,

    please check my diagram....

    is this correct >>  where I have to put 315X zener as you said in your previous note.. 

  • Hi Abraham,

    The image is cropped such that the 315V diode cannot be seen, but the resistors and 60V diode do appear in the right place. I do encourage you to chose a Zener diode of >60V Zener voltage and to choose power resistors capable of dissipating multiple Watts for Rth and Rshunt. If necessary, Rth may be found in an SMD package, like the SMF518KJT.

    Would you like for me to review the larger schematic showing the 315V Zener diode?


    Thank you,
    Manuel Chavez

  • HI  Manuel

    As shown in the diagram. I don't know where to put 315V zener...

    can you tell me where to put it

  • Hi Abraham,

    I apologize for the confusion. The 315V Zener diode may be placed as a protective element to the device on each channel as shown below.


    I hope this is helpful! Please let me know your thoughts.


    Thank you for your time,
    Manuel Chavez

    PSA: In a following post, it is clarified that the ~60V Zener diode to be placed near the ISO1212 input pins is more effective at protecting the IC from over-voltages than the 315V Zener diode placed near the board inputs

  • Hi Manuel

    but you need protection for your input  ...spec max 60V..

    so I will use zener at the input of your chip as shown

  • Hi Abraham, all,

    Because the resistor values are a non-trivial change, I am posting an updated system schematic shared on this thread:


    The resistor divider is similar in terms of ratio, but I will need to confirm that this will maintain the high voltage compatibility and 60V threshold as we expect it to. Removing the ~60V Zener diode is not recommended to protect the ISO1212. In fact, the 60V Zener is preferred over the 315V Zener since it is closest to the device and can provide dedicated protection.

    Since I do not believe we have specified this, is a specific transient or overvoltage condition expected in this test?


    Thank you for posting to E2E!
    Manuel Chavez

  • Hi Abraham,

    For clarity, below is a copy of your response:



    The 60V Zener diode is incorporated correctly, and it makes the 315V Zener diode redundant. The 315V Zener diode is not necessary to protect the IC, but if there are parts of the system that are not shown and need protection from >300V, it will be useful.

    Regarding the 5.6kOhm and 20kOhm resistors, this combination will allow the EVM to accept up to 315V on the module input and sets the voltage HIGH threshold to ~82.5V and voltage LOW threshold to ~77V (as shown using this calculator mentioned earlier). If this is acceptable for you, please do let me know. I appreciate your patience with these responses.


    Have a great day,
    Manuel Chavez

  • It seems good

    Thanks for your help

  • Abraham,

    You're welcome!


    Best wishes,
    Manuel Chavez