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TIDM-DC-DC-BUCK: Maximum Output voltage that can be obtained from BOOSTXL-BUCK Converter

Part Number: TIDM-DC-DC-BUCK
Other Parts Discussed in Thread: BOOSTXL-BUCKCONV

hi,

I was working on the BOOSCTXL-BUCK converter. I ran the f280049 example available in C2000_SDK. 

I observe that the switch duty ratio is limited to 0.45. Is there any specific reason for it?

I understand owing to losses, the practical duty ratio is limited, however we can at least go till 0.75.

I also tried Simulink example with maximum duty ratio of 0.6. However, I observe that the inductor current is reduced when output voltage is more than 4.5V. 

to summarise following are my concerns:

1) why the duty ratio is limited to 045 in the ti shipped example in TIDM-DC_DC_BUCK?

2) When i try to go beyond 4.5 output voltage, the inductor current has a decreasing trend. At 5V output voltage, the inductor current is reduced to very small value.

However, the input supply current has increased.

I investigated the following things:

  • Converter is not going in DCM mode. 

    Following is my calculation:

    Active load on 

    Rload = 7.5||2 = 1.586Ohm

    Average current at 5v = 5/1.586 = 3.1526A

    Input voltage = 9V

    Switching frequency = 200kHz

    Ts = 5us

    peak to peak current ripple(dI) = (Input voltage - output voltage)*dutyratio*Ts/L = (9 - 5)*5*5/(9*4.8) = 2.3148A

     Imin = 3.1526 -2.3148/2 = 1.9952A

    Since Imin is more than 0, the converter should operate in CCM.

  • The inductor used has saturation current of 13A. hence I think inductor is not getting saturated. 

So I wanted to know whether the converter could be used to get the output voltage of 6V.

  • Please expect some delay in the response as 31-May is a TI Holiday

  • 1) why the duty ratio is limited to 045 in the ti shipped example in TIDM-DC_DC_BUCK?

    The TIDM-DC-DC-BUCK walkthrough using BOOSTXL-BUCKCONV is targeting new users and calls for manual user input.  The duty cycle limit is intended to mitigate user error and keep the system operating in a safe state.

    So I wanted to know whether the converter could be used to get the output voltage of 6V.

    I am not aware of any design limitations that would prevent outputting 6V.  However, this is outside of the supported target operating point so we do not have any experience-based recommendations to share for 6V operation.

    I would caution that the ILFB feedback paths are still very AC in nature so I would not consider the current readings to be entirely accurate.  Observing the dynamic signal with an oscilloscope or lowering the cutoff frequency of the ILFB_AVG filter might help.

    I also suspect that the effects of the electrolytic capacitors on the output are not modeled in ideal buck equations.