have RSET = 540Ω, and I have TS = 255kΩ to GND. Input capacitance is 10uF, and output capacitance is 1uF. I have a 370mAh battery (Jauch LP402535JU, 4.2V max charge voltage, 0.5C max charge current) connected to the output of bq25101.
I have observed some odd behavior when I connect 5V to VIN (i.e. plug in USB):
- /CHG does not go low to illuminate the charging LED; and
- output voltage does not increase until ISET is reached (i.e. VOUT = VBAT); and
- no current draw on the power supply.
However, it gets interesting. If I disconnect the battery, then connect 5V to VIN, and then re-connect the battery:
- /CHG goes low, illuminating the charging LED; and
- output voltage is slightly above open circuit battery voltage, i.e. it's clearly in constant current charging; and
- 5V VIN current goes to slightly above ISET current. (I’m confident that if I measured the current at VBAT it would be equal to ISET.)
- Subsequently, if I disconnect battery and then re-connect battery, 5V VIN current resumes at slightly above ISET, but /CHG does not remain low (i.e. the battery is charging, but /CHG doesn’t illuminate).
It seems clear that I can create conditions in which this part functions as expected. However, I haven’t found the logical explanation for why it functions only when USB is plugged in BEFORE battery is connected. It could be a part issue, or it could be a solder process issue, or it could be a PCB issue. I have confirmed the parts on the PCBA match the design values.
Can anyone help diagnose what is happening here?