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BQ3050: NOT Showing Full Charging capacity nor Charging

Part Number: BQ3050
Other Parts Discussed in Thread: BQEVSW, , BQSTUDIO

Hello Team,

BatteryPack  design is for 6900mAH / 14.4V using BQ3050.

I have done Current , Voltage and Temp calibration using BQEVSW software.

Current Calibration Done @ 1A , instead of 2Amp. As i can manage for 1A Fix Resistive Load.  

Voltage and Temp Calibration also done by inputting actual Cell voltage and Temperature sensor readings.

Charging Current Value shows Okay with minor diff.  (+//100mA  than set). Pack voltage is also correctly shown.

 Now , Problem is for Full charge Capacity....Still it show 4400mAH instead of 6900mAh.  Fuel gauges shows 100% before reach to the Max Cell voltage of  4.2V

SBS Config Screen: 

Thanks,

  • Did you reset the gauge after configuring FCC? If not, please reset the gauge so that it will start using the new FCC value.

  • Do we need to send any command to reset it ? I have just charge and discharge it.

  • When you change a fundamental gauging parameter, then you'll have to restart the algorithm to make sure that the algorithm uses the new configuration. You can either send the RESET command (TRM: A.1.2.8 Reset (0x0041)) or power cycle the gauge.

  • Thanks Dominik , Reset Worked.

    But While Discharging on Fix Resistive Load,  battery continue discharges Below 3.2V Cell Voltage. I want Battery Pack Discharge current and Voltage Should be Zero on reaching 3.2V Cell voltage. Also , want to set Fuel guage Set to be Zero on that limit.    

    Discharge Load is of 1.8Amp.

    Regards,

  • The gauge will not stop the load. It will eventually turn off the DSG FET if a protection event is triggered (e.g. under voltage) but this isn't intended to stop discharge in a regular use case, just for protection.

    Your screenshot shows that SOC is 0%. This is the expected behavior. The gauge will count down SOC based on coulomb count. It will reach 0 when the coulomb count exceeds FCC. But it will not stop the load.

  • Ok Dominik ,

    But we need to turn off DSG FET , other wise load will drain complete battery beyond all threshold and limit and may be depleted. 

    Would you suggest settings which will raise FET off condition without impacting on another operation. again , when battery fall into safe limit on charging fault automatically clear without any intervention.

    Regards,

  • You'll have to set the Cell Under Voltage Threshold accordingly. This will eventually turn off the DSG FET when your system discharges the battery beyond this level. See https://www.ti.com/lit/ug/sluu485a/sluu485a.pdf, 1.2.1 Cell Overvoltage (COV) and Cell Undervoltage (CUV)  and C.11.1.7 CUV Threshold 

  • appreciate your prompt reply,

    I have seen issue during charging : after 96% of charging , fuel gauge directly jump to 100% , charging current approx. 250mA. cell voltage is < 4.2 volt.

    i am targeting 100% fuel gauge on 4.2V. what could be failing here ?

    Thanks again,

  • The gauge will force SOC to 100% when the conditions for charge termination are met (see TRM, 1.5.6 Primary Charge Termination). If there was a jump, then FCC was too high. The gauge will learn FCC during qualified discharges so once the gauge learns FCC (and doesn't use the value that you set), the jump should go away.

  • Ok Dominik ,

    1. How Many charge - discharge Cycle would it take to learn ? 

    2. Do i need to set any bit / Flag for that ?

    3. Does CF flag is also Associated with that ? It is set in our case.

    Thanks,

  • 1: One

    2: No. You have to charge and discharge under the rules from 1.4.3 Capacity Learning (FCC Update) and Qualified Discharge, https://www.ti.com/lit/ug/sluu485a/sluu485a.pdf

    3: This means that the gauge needs a qualifying discharge to become accurate, so yes.

  • Okay , Got It.

    So, after FCC Update RSOC and ASOC % should remain same during charge / Discharge ?

    Regards,

  • RSOC will become accurate for the FCC that the gauge learned. You'll observe accurate results both during charging and discharging, as long as conditions (temperature, load, charge termination) don't change.

  • I have changed set CUV Threshold to : 3460 mV to turn of Pack Voltage . But Still Even after crossing (< 3460 ) DSG FET is on and Load current drawing from it. Set EDV2 = 3501mV.  CUV Flag is set but Still Voltage and current output available.

    Resistive Load of 2A Connected to discharge.

    What could be the reason ?

  • From the level of the gauge state (=what can be observed with the information that you included in this thread), the gauge decided to turn off the DSG FET. Note that this is "open loop" control so the gauge doesn't get information from the DSG FET if it's actually off. The gauge FW sets a bit that controls the charge pump for the FET drive and that's it. If you still measure a current, then the FET either didn't turn off or there's another current path in your HW design that circumvents the FET.

    In any case, I would measure the DSG FET drive voltage and check if it is correct to turn the DSG FET off. If it is, then the problem is with the FET. If it isn't, then I would measure all supply voltages and check if the passive components around the DSG FET are correct etc.

  • Okay Dominik ,

    I would check the voltage and update you.

    FYI : I am using BQ3050EVM-001 (TI Evaluation Board ) for testing with Battery pack.

    Voltage checked @ Q3 considering EVM Sch. 

    Regards,

  • What is the voltage on DSG for both cases (on and off) on your EVM?

  • Voltage on DSG = 13.45V , When Battery is Discharged

  • What is the voltage in both cases? Do you notice a difference?

    If the EVM doesn't turn off the DSG FET when XDSG is set, then the EVM is defective.

  • Hello Dominik, 

    At DSG test point on EVM i am getting 13.45V (reference to Vss ) while DSG and XDSG set in operation Status. 

    1. What should be the ideal voltage (VGS)  @ DSG FET of BQ3050 during On and OFF ?

    2. In Case of Defective , Should I replace MOSFET (Q3)  OR BQ3050 ? 

    Regards,

  • For expected values, please check 7.12 in the datasheet. The depend on the external voltage. Also see 9.2.2.1.1.

    #2: If the voltage on the FET gate is within the limits from 7.12 and the FET is still conducting, then the FET is likely damaged.

  • Hello Dominik ,

    1. Can we add external MOSFET with required sense circuitry to Turn Off Load voltage to zero after certain voltage limit , I.e. 13.2V

    2. To set RSOC  = 100% at 16.4V ( i.e. each cell voltage 4.1V ) should we have to reduce the Full charge capacity value to lower than Full pack capacity ( 6900mAh)?  In our case 6735mAh...Instead of 6900mAh full capacity. 

  • #1: This is one possibility

    #2: FCC should be set to a typical value for an application. The charging voltage and the load will determine this. This is a starting point (e.g. the 6735mAh) and the gauge will update this automatically during regular use (if a discharge qualifies).

  • 1. For Point 2 : How many qualified discharge cycles ( as per TRM 1.4.3) are required to achieve practical proper FCC ? I tried 3 charge- discharge Cycle , but still after charging of 69% it jumps directly to 100 %....

    Charging voltage :16.8V and Load is of 2A Fix resistive Load. CF and VDQ flags are set.

    2. Also, I would like to know what is are the normal flag indication except FD on Full discharge ( i.e. RCA , TDA , RTA etc )? considering ideal condition.

  • #1: If you set the initial FCC close to the actual FCC, then it needs one qualifying discharge. This is just one discharge from full to EDV2 following the conditions from the TRM for a qualifying discharge. If FCC jumps from 69% to 100% then the initial FCC is way too high. If it doesn't learn FCC then your load isn't adequate or the temperature is too low. A 2A load for 6900mAh cell will work so there's something else not right.

    Please follow all rules from the TRM, 1.4.3 Capacity Learning (FCC Update) and Qualified Discharge

    #2:The BatteryStatus() flags are controlled by the value of RSOC. If they are enabled and RSOC = 0%, then TDA and FD will be set and TCA and FC will be cleared.

  • 1. I noted here : 69% to 100% sudden drop happen when discharge cell voltage matches EDV2 values (3500mV). EDV values we have set as per TRM 1.4.4 ==>

    2. Upon RSOC = 0% , TDA , FD , RCA and RTA Flags are set. 

  • ??? 69% to 100% will only happen if the gauge detects a charge termination (=a jump up to 100%). So you are saying it jumps up during a discharge? I don't understand the use case.

    #2: RCA and RTA Flags are going to be set with RSOC = 0 if configured to report remaining capacity and time alarms.

  • 1. Jump is on both side : during charging and discharging

    we just noted these specific scenario during discharge , hence thought to update you for more clarity.  

  • #1:  Please make sure that the discharge current threshold is set correctly for your application. If the gauge "thinks" that the cell is relaxing, it will take a voltage measurement and use this to re-calculate SOC.

  • discharge current threshold is 100mA  and Charge current threshold is 50mA.

    Do we need to set other limit for load current of at least 1A.

  • What's the quit current threshold?

    Do you have a log file that shows the progression of current, voltage, temperature and all registers from the gauge when the SOC jump happens (you can log registers periodically with bqStudio and this will then have the info that I need to tell you why the SOC jump happens).

  • Hello Domnik,

    I noted Jump happens after discharge Cell voltage crosses EDV2 threshold same time Full charge capacity also drops. hence , i lowered EDV2 Threshold from 3500mV to 3300mV.  after 2 charge - discharge Cycle I see jumps from 14% to 8% during discharge. Also , jump during charge is 92% to 100%. Battery7Ah.rar

    Attaching .gg file and Discharge Log FYR. 

    Thanks,

    Discharge7A_3300EDV.log
    bq EVSW Version: 0.9.80 for bq3050 v0.02	
    Device: bq3050 R0, FW version: V0_02_BLD0003
    8/14/2022 11:00:15 AM	
               
    Design Capacity: 6800 mAH
    Design Voltage: 14400 mV
    Specification Info: 0031 hex
    Manufacture Date: 01-Jul-2022 
    Serial number: 0001 
    Manufacturer Name: SPARK 
    Device Name: bq3050               
    Device Chemistry: LION 
    
    Sample	Stamp	~Elapsed(s)	ManufAccess	RemCapAlarm	RemTimeAlarm	BattMode	@Rate(@)	@TimeFull	@TimeEmpty	@RateOK	Temperature	Voltage	Current	AvgCurr	MaxErr	RSOC	ASOC	RemCap	FullChgCap	RunTimeEmpty	AvgTimeEmpty	AvgTimeFull	ChgCurr	ChgVolt	BattStat	CycleCnt	CellV4	CellV3	CellV2	CellV1	FETStatus	SafetyAlert	SafetyStat	PFAlert	PFStat	OpStat	ChgStat	TempRng	PendEDV	ManuFacStat
    1	11:00:55 AM	0	0000	285	10	0081	0	65535	65535	1	27.55	16193	-2295	-1276	8	100	90	6117	6132	160	273	65535	0	16800	00E0	2	4037	4065	4053	4035	0006	0000	0000	0000	0000	8044	0000	0004	13200	0000
    2	11:01:35 AM	40	0000	285	10	0081	0	65535	65535	1	27.55	16143	-2291	-2179	8	100	90	6097	6132	160	168	65535	0	16800	00E0	2	4025	4053	4041	4023	0006	0000	0000	0000	0000	8044	0000	0004	13200	0000
    3	11:02:15 AM	80	0000	285	10	0081	0	65535	65535	1	27.65	16098	-2288	-2287	8	99	90	6057	6132	159	159	65535	0	16800	00E0	2	4014	4042	4030	4012	0006	0000	0000	0000	0000	8044	0000	0004	13200	0000
    4	11:02:55 AM	120	0000	285	10	0081	0	65535	65535	1	27.75	16084	-2286	-2286	8	99	89	6037	6132	158	158	65535	0	16800	00E0	2	4010	4038	4027	4009	0006	0000	0000	0000	0000	8044	0000	0004	13200	0000
    5	11:03:35 AM	160	0000	285	10	0081	0	65535	65535	1	27.75	16072	-2285	-2285	8	99	89	6016	6132	158	158	65535	0	16800	00E0	2	4008	4035	4024	4006	0006	0000	0000	0000	0000	8044	0000	0004	13200	0000
    6	11:04:15 AM	200	0000	285	10	0081	0	65535	65535	1	27.85	16063	-2284	-2284	8	98	89	5997	6132	158	158	65535	0	16800	00C0	2	4005	4032	4021	4003	0006	0000	0000	0000	0000	8044	0000	0004	13200	0000
    7	11:04:55 AM	240	0000	285	10	0081	0	65535	65535	1	27.95	16045	-2282	-2283	8	98	88	5956	6132	157	157	65535	0	16800	00C0	2	4001	4028	4017	3999	0006	0000	0000	0000	0000	8044	0000	0004	13200	0000
    8	11:05:35 AM	280	0000	285	10	0081	0	65535	65535	1	27.95	16038	-2281	-2282	8	97	88	5936	6132	156	156	65535	0	16800	00C0	2	3999	4026	4015	3997	0006	0000	0000	0000	0000	8044	0000	0004	13200	0000
    9	11:06:15 AM	320	0000	285	10	0081	0	65535	65535	1	28.05	16031	-2280	-2281	8	97	87	5916	6132	156	156	65535	0	16800	00C0	2	3997	4025	4013	3996	0006	0000	0000	0000	0000	8044	0000	0004	13200	0000
    10	11:06:55 AM	360	0000	285	10	0081	0	65535	65535	1	28.05	16024	-2280	-2280	8	97	87	5896	6132	155	155	65535	0	16800	00C0	2	3996	4023	4012	3994	0006	0000	0000	0000	0000	8044	0000	0004	13200	0000
    11	11:07:35 AM	400	0000	285	10	0081	0	65535	65535	1	28.15	16012	-2278	-2279	8	96	87	5856	6132	154	154	65535	0	16800	00C0	2	3993	4020	4008	3991	0006	0000	0000	0000	0000	8044	0000	0004	13200	0000
    12	11:08:15 AM	440	0000	285	10	0081	0	65535	65535	1	28.25	16005	-2278	-2278	8	96	86	5836	6132	154	154	65535	0	16800	00C0	2	3991	4018	4007	3989	0006	0000	0000	0000	0000	8044	0000	0004	13200	0000
    13	11:08:55 AM	480	0000	285	10	0081	0	65535	65535	1	28.25	15999	-2277	-2277	8	95	86	5817	6132	153	153	65535	1400	16800	00C0	2	3990	4016	4005	3988	0006	0000	0000	0000	0000	8044	0400	0004	13200	0000
    14	11:09:35 AM	520	0000	285	10	0081	0	65535	65535	1	28.25	15993	-2275	-2276	8	95	86	5796	6132	153	153	65535	1400	16800	00C0	2	3988	4015	4004	3986	0006	0000	0000	0000	0000	8044	0400	0004	13200	0000
    15	11:10:15 AM	560	0000	285	10	0081	0	65535	65535	1	28.35	15981	-2274	-2275	8	94	85	5757	6132	152	152	65535	1400	16800	00C0	2	3985	4012	4001	3983	0006	0000	0000	0000	0000	8044	0400	0004	13200	0000
    16	11:10:55 AM	600	0000	285	10	0081	0	65535	65535	1	28.45	15974	-2273	-2274	8	94	85	5737	6132	151	151	65535	1400	16800	00C0	2	3984	4011	3999	3981	0006	0000	0000	0000	0000	8044	0400	0004	13200	0000
    17	11:11:35 AM	640	0000	285	10	0081	0	65535	65535	1	28.55	15969	-2273	-2273	8	94	85	5717	6132	151	151	65535	1400	16800	00C0	2	3983	4009	3997	3980	0006	0000	0000	0000	0000	8044	0400	0004	13200	0000
    18	11:12:15 AM	680	0000	285	10	0081	0	65535	65535	1	28.55	15963	-2272	-2272	8	93	84	5697	6132	150	150	65535	1400	16800	00C0	2	3981	4008	3996	3978	0006	0000	0000	0000	0000	8044	0400	0004	13200	0000
    19	11:12:55 AM	720	0000	285	10	0081	0	65535	65535	1	28.65	15950	-2270	-2271	8	93	84	5657	6132	150	149	65535	1400	16800	00C0	2	3978	4004	3993	3975	0006	0000	0000	0000	0000	8044	0400	0004	13200	0000
    20	11:13:35 AM	760	0000	285	10	0081	0	65535	65535	1	28.65	15944	-2270	-2270	8	92	83	5637	6132	149	149	65535	1400	16800	00C0	2	3977	4003	3991	3973	0006	0000	0000	0000	0000	8044	0400	0004	13200	0000
    21	11:14:15 AM	800	0000	285	10	0081	0	65535	65535	1	28.65	15937	-2269	-2269	8	92	83	5618	6132	149	149	65535	1400	16800	00C0	2	3975	4001	3990	3972	0006	0000	0000	0000	0000	8044	0400	0004	13200	0000
    22	11:14:55 AM	840	0000	285	10	0081	0	65535	65535	1	28.75	15924	-2268	-2268	8	91	83	5578	6132	148	148	65535	1400	16800	00C0	2	3972	3998	3986	3968	0006	0000	0000	0000	0000	8044	0400	0004	13200	0000
    23	11:15:35 AM	880	0000	285	10	0081	0	65535	65535	1	28.85	15917	-2267	-2267	8	91	82	5558	6132	147	147	65535	1400	16800	00C0	2	3970	3996	3984	3966	0006	0000	0000	0000	0000	8044	0400	0004	13200	0000
    24	11:16:15 AM	920	0000	285	10	0081	0	65535	65535	1	28.85	15910	-2266	-2266	8	91	82	5538	6132	147	147	65535	1400	16800	00C0	2	3969	3995	3983	3964	0006	0000	0000	0000	0000	8044	0400	0004	13200	0000
    25	11:16:55 AM	960	0000	285	10	0081	0	65535	65535	1	28.95	15904	-2265	-2265	8	91	82	5519	6132	146	146	65535	1400	16800	00C0	2	3967	3993	3981	3963	0006	0000	0000	0000	0000	8044	0400	0004	13200	0000
    26	11:17:35 AM	1000	0000	285	10	0081	0	65535	65535	1	28.95	15889	-2263	-2263	8	90	81	5479	6132	145	145	65535	1400	16800	00C0	2	3964	3989	3977	3959	0006	0000	0000	0000	0000	8044	0400	0004	13200	0000
    27	11:18:15 AM	1040	0000	285	10	0081	0	65535	65535	1	29.05	15882	-2262	-2262	8	90	81	5459	6132	145	145	65535	1400	16800	00C0	2	3962	3988	3975	3957	0006	0000	0000	0000	0000	8044	0400	0004	13200	0000
    28	11:18:55 AM	1080	0000	285	10	0081	0	65535	65535	1	29.05	15874	-2261	-2261	8	89	80	5440	6132	144	144	65535	1400	16800	00C0	2	3960	3985	3973	3954	0006	0000	0000	0000	0000	8044	0400	0004	13200	0000
    29	11:19:35 AM	1120	0000	285	10	0081	0	65535	65535	1	29.05	15864	-2260	-2260	8	89	80	5420	6132	144	144	65535	1400	16800	00C0	2	3958	3983	3971	3952	0006	0000	0000	0000	0000	8044	0400	0004	13200	0000
    30	11:20:15 AM	1160	0000	285	10	0081	0	65535	65535	1	29.15	15848	-2257	-2258	8	88	80	5380	6132	143	143	65535	1400	16800	00C0	2	3954	3979	3967	3948	0006	0000	0000	0000	0000	8044	0400	0004	13200	0000
    31	11:20:55 AM	1200	0000	285	10	0081	0	65535	65535	1	29.25	15839	-2256	-2257	8	88	79	5360	6132	143	142	65535	1400	16800	00C0	2	3952	3977	3964	3946	0006	0000	0000	0000	0000	8044	0400	0004	13200	0000
    32	11:21:35 AM	1240	0000	285	10	0081	0	65535	65535	1	29.25	15829	-2255	-2256	8	88	79	5340	6132	142	142	65535	1400	16800	00C0	2	3950	3974	3962	3943	0006	0000	0000	0000	0000	8044	0400	0004	13200	0000
    33	11:22:15 AM	1280	0000	285	10	0081	0	65535	65535	1	29.25	15820	-2254	-2255	8	87	79	5320	6132	142	142	65535	1400	16800	00C0	2	3948	3972	3960	3941	0006	0000	0000	0000	0000	8044	0400	0004	13200	0000
    34	11:22:55 AM	1320	0000	285	10	0081	0	65535	65535	1	29.35	15800	-2251	-2252	8	87	78	5282	6132	141	141	65535	1400	16800	00C0	2	3943	3967	3955	3935	0006	0000	0000	0000	0000	8044	0400	0004	13200	0000
    35	11:23:35 AM	1360	0000	285	10	0081	0	65535	65535	1	29.45	15791	-2249	-2250	8	86	78	5262	6132	140	140	65535	1400	16800	00C0	2	3941	3965	3952	3933	0006	0000	0000	0000	0000	8044	0400	0004	13200	0000
    36	11:24:15 AM	1400	0000	285	10	0081	0	65535	65535	1	29.45	15781	-2248	-2249	8	86	78	5242	6132	140	140	65535	1400	16800	00C0	2	3939	3962	3949	3930	0006	0000	0000	0000	0000	8044	0400	0004	13200	0000
    37	11:24:55 AM	1440	0000	285	10	0081	0	65535	65535	1	29.55	15760	-2246	-2246	8	85	77	5203	6132	139	139	65535	1400	16800	00C0	2	3934	3957	3944	3924	0006	0000	0000	0000	0000	8044	0400	0004	13200	0000
    38	11:25:35 AM	1480	0000	285	10	0081	0	65535	65535	1	29.55	15748	-2244	-2245	8	85	77	5183	6132	139	139	65535	1400	16800	00C0	2	3931	3954	3941	3922	0006	0000	0000	0000	0000	8044	0400	0004	13200	0000
    39	11:26:15 AM	1520	0000	285	10	0081	0	65535	65535	1	29.55	15737	-2242	-2243	8	85	76	5164	6132	138	138	65535	1400	16800	00C0	2	3928	3951	3939	3918	0006	0000	0000	0000	0000	8044	0400	0004	13200	0000
    40	11:26:55 AM	1560	0000	285	10	0081	0	65535	65535	1	29.55	15725	-2241	-2242	8	84	76	5144	6132	138	138	65535	1400	16800	00C0	2	3926	3948	3936	3916	0006	0000	0000	0000	0000	8044	0400	0004	13200	0000
    41	11:27:35 AM	1600	0000	285	10	0081	0	65535	65535	1	29.65	15701	-2238	-2238	8	84	76	5105	6132	137	137	65535	1400	16800	00C0	2	3920	3943	3929	3909	0006	0000	0000	0000	0000	8044	0400	0004	13200	0000
    42	11:28:15 AM	1640	0000	285	10	0081	0	65535	65535	1	29.75	15689	-2236	-2237	8	83	75	5085	6132	136	136	65535	1400	16800	00C0	2	3917	3939	3926	3906	0006	0000	0000	0000	0000	8044	0400	0004	13200	0000
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    44	11:29:35 AM	1720	0000	285	10	0081	0	65535	65535	1	29.85	15664	-2233	-2234	8	83	75	5046	6132	136	136	65535	1400	16800	00C0	2	3911	3933	3920	3900	0006	0000	0000	0000	0000	8044	0400	0004	13200	0000
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    184	1:02:55 PM	7320	0000	285	10	0081	0	65535	65535	1	31.05	13922	-1983	-1983	8	30	27	1788	6132	54	54	65535	1400	16800	00C0	3	3478	3496	3483	3465	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    185	1:03:35 PM	7360	0000	285	10	0081	0	65535	65535	1	31.15	13904	-1980	-1981	8	29	26	1753	6132	53	53	65535	1400	16800	00C0	3	3473	3491	3479	3461	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    186	1:04:15 PM	7400	0000	285	10	0081	0	65535	65535	1	31.15	13895	-1979	-1979	8	29	26	1736	6132	53	53	65535	1400	16800	00C0	3	3471	3489	3477	3458	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    187	1:04:55 PM	7440	0000	285	10	0081	0	65535	65535	1	31.15	13886	-1977	-1978	8	29	26	1719	6132	52	52	65535	1400	16800	00C0	3	3469	3487	3474	3456	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    188	1:05:35 PM	7480	0000	285	10	0081	0	65535	65535	1	31.15	13876	-1976	-1977	8	28	26	1701	6132	52	52	65535	1400	16800	00C0	3	3467	3484	3472	3454	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    189	1:06:15 PM	7520	0000	285	10	0081	0	65535	65535	1	31.25	13858	-1974	-1974	8	28	25	1666	6132	51	51	65535	1400	16800	00C0	3	3462	3480	3467	3449	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    190	1:06:55 PM	7560	0000	285	10	0081	0	65535	65535	1	31.25	13848	-1973	-1973	8	27	25	1649	6132	50	50	65535	1400	16800	00C0	3	3460	3477	3465	3446	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    191	1:07:35 PM	7600	0000	285	10	0081	0	65535	65535	1	31.25	13838	-1972	-1972	8	27	24	1632	6132	50	50	65535	1400	16800	00C0	3	3458	3475	3462	3444	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    192	1:08:15 PM	7640	0000	285	10	0081	0	65535	65535	1	31.35	13829	-1970	-1971	8	27	24	1614	6132	49	49	65535	1400	16800	00C0	3	3455	3472	3460	3442	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    193	1:08:55 PM	7680	0000	285	10	0081	0	65535	65535	1	31.35	13808	-1967	-1968	8	26	24	1580	6132	48	48	65535	1400	16800	00C0	3	3450	3468	3455	3436	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    194	1:09:35 PM	7720	0000	285	10	0081	0	65535	65535	1	31.45	13798	-1965	-1966	8	26	23	1563	6132	48	48	65535	1400	16800	00C0	3	3448	3465	3452	3433	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    195	1:10:15 PM	7760	0000	285	10	0081	0	65535	65535	1	31.45	13787	-1964	-1965	8	26	23	1546	6132	47	47	65535	1400	16800	00C0	3	3445	3462	3449	3430	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    196	1:10:55 PM	7800	0000	285	10	0081	0	65535	65535	1	31.45	13778	-1963	-1963	8	25	23	1529	6132	47	47	65535	1400	16800	00C0	3	3442	3460	3447	3428	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    197	1:11:35 PM	7840	0000	285	10	0081	0	65535	65535	1	31.55	13754	-1960	-1961	8	25	22	1494	6132	46	46	65535	1400	16800	00C0	3	3437	3454	3441	3422	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    198	1:12:15 PM	7880	0000	285	10	0081	0	65535	65535	1	31.55	13743	-1958	-1959	8	25	22	1477	6132	45	45	65535	1400	16800	00C0	3	3435	3451	3438	3419	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    199	1:12:55 PM	7920	0000	285	10	0081	0	65535	65535	1	31.65	13730	-1956	-1957	8	24	22	1459	6132	45	45	65535	1400	16800	00C0	3	3432	3448	3435	3416	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    200	1:13:35 PM	7960	0000	285	10	0081	0	65535	65535	1	31.65	13718	-1955	-1956	8	24	22	1442	6132	44	44	65535	1400	16800	00C0	3	3428	3445	3432	3413	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    201	1:14:15 PM	8000	0000	285	10	0081	0	65535	65535	1	31.65	13694	-1952	-1953	8	23	21	1408	6132	43	43	65535	1400	16800	00C0	3	3422	3439	3426	3407	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    202	1:14:55 PM	8040	0000	285	10	0081	0	65535	65535	1	31.65	13682	-1950	-1951	8	23	21	1391	6132	43	43	65535	1400	16800	00C0	3	3419	3436	3423	3404	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    203	1:15:35 PM	8080	0000	285	10	0081	0	65535	65535	1	31.75	13670	-1948	-1949	8	23	21	1374	6132	42	42	65535	1400	16800	00C0	3	3416	3433	3420	3401	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    204	1:16:15 PM	8120	0000	285	10	0081	0	65535	65535	1	31.75	13658	-1947	-1948	8	23	20	1356	6132	42	42	65535	1400	16800	00C0	3	3413	3430	3417	3398	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    205	1:16:55 PM	8160	0000	285	10	0081	0	65535	65535	1	31.75	13638	-1944	-1945	8	22	20	1322	6132	41	41	65535	1400	16800	00C0	3	3408	3425	3412	3394	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    206	1:17:35 PM	8200	0000	285	10	0081	0	65535	65535	1	31.85	13628	-1943	-1943	8	22	20	1305	6132	40	40	65535	1400	16800	00C0	3	3405	3422	3410	3391	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    207	1:18:15 PM	8240	0000	285	10	0081	0	65535	65535	1	31.85	13619	-1942	-1942	8	22	19	1288	6132	40	40	65535	1400	16800	00C0	3	3402	3420	3407	3389	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    208	1:18:55 PM	8280	0000	285	10	0081	0	65535	65535	1	31.95	13600	-1939	-1939	8	21	19	1254	6132	39	39	65535	1400	16800	00C0	3	3398	3415	3403	3384	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    209	1:19:35 PM	8320	0000	285	10	0081	0	65535	65535	1	31.95	13590	-1937	-1938	8	21	19	1237	6132	38	38	65535	1400	16800	00C0	3	3396	3412	3400	3382	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    210	1:20:15 PM	8360	0000	285	10	0081	0	65535	65535	1	31.95	13581	-1936	-1937	8	20	18	1221	6132	38	38	65535	1400	16800	00C0	3	3393	3410	3398	3379	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    211	1:20:55 PM	8400	0000	285	10	0081	0	65535	65535	1	31.95	13571	-1935	-1936	8	20	18	1203	6132	37	37	65535	1400	16800	00C0	3	3391	3408	3395	3377	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    212	1:21:35 PM	8440	0000	285	10	0081	0	65535	65535	1	32.05	13552	-1932	-1933	8	20	18	1170	6132	36	36	65535	1400	16800	00C0	3	3386	3403	3390	3372	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    213	1:22:15 PM	8480	0000	285	10	0081	0	65535	65535	1	32.05	13543	-1930	-1931	8	19	17	1152	6132	36	36	65535	1400	16800	00C0	3	3384	3401	3388	3370	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    214	1:22:55 PM	8520	0000	285	10	0081	0	65535	65535	1	32.05	13533	-1929	-1930	8	19	17	1136	6132	35	35	65535	1400	16800	00C0	3	3381	3399	3385	3367	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    215	1:23:35 PM	8560	0000	285	10	0081	0	65535	65535	1	32.05	13523	-1928	-1928	8	19	17	1119	6132	35	35	65535	1400	16800	00C0	3	3379	3396	3383	3364	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    216	1:24:15 PM	8600	0000	285	10	0081	0	65535	65535	1	32.05	13502	-1925	-1926	8	18	16	1085	6132	34	34	65535	1400	16800	00C0	3	3374	3391	3378	3359	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    217	1:24:55 PM	8640	0000	285	10	0081	0	65535	65535	1	32.05	13490	-1923	-1924	8	18	16	1068	6132	33	33	65535	1400	16800	00C0	3	3371	3388	3375	3356	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    218	1:25:35 PM	8680	0000	285	10	0081	0	65535	65535	1	32.05	13479	-1921	-1922	8	18	16	1051	6132	33	33	65535	1400	16800	00C0	3	3369	3386	3372	3353	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    219	1:26:15 PM	8720	0000	285	10	0081	0	65535	65535	1	32.15	13469	-1920	-1921	8	17	16	1034	6132	32	32	65535	1400	16800	00C0	3	3366	3383	3369	3350	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    220	1:26:55 PM	8760	0000	285	10	0081	0	65535	65535	1	32.15	13445	-1917	-1918	8	17	15	1000	6132	31	31	65535	1400	16800	00C0	3	3360	3377	3363	3344	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    221	1:27:35 PM	8800	0000	285	10	0081	0	65535	65535	1	32.15	13433	-1915	-1916	8	17	15	983	6132	31	31	65535	1400	16800	00C0	3	3358	3374	3360	3341	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    222	1:28:15 PM	8840	0000	285	10	0081	0	65535	65535	1	32.15	13422	-1914	-1914	8	16	15	967	6132	30	30	65535	1400	16800	00C0	3	3355	3371	3357	3338	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    223	1:28:55 PM	8880	0000	285	10	0081	0	65535	65535	1	32.15	13408	-1912	-1912	8	16	14	950	6132	30	30	65535	1400	16800	00C0	3	3352	3368	3353	3335	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    224	1:29:35 PM	8920	0000	285	10	0081	0	65535	65535	1	32.15	13383	-1908	-1909	8	15	14	916	6132	29	29	65535	1400	16800	00C0	3	3345	3362	3347	3328	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    225	1:30:16 PM	8961	0000	285	10	0081	0	65535	65535	1	32.15	13367	-1905	-1907	8	15	14	899	6132	28	28	65535	1400	16800	00C0	3	3342	3358	3343	3324	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    226	1:30:56 PM	9001	0000	285	10	0081	0	65535	65535	1	32.15	13354	-1904	-1905	8	15	13	883	6132	28	28	65535	1400	16800	00C0	3	3339	3355	3340	3320	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    227	1:31:36 PM	9041	0000	285	10	0081	0	65535	65535	1	32.15	13340	-1902	-1903	8	15	13	866	6132	27	27	65535	1400	16800	00C0	3	3336	3352	3336	3316	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    228	1:32:16 PM	9081	0000	285	10	0081	0	65535	65535	1	32.25	13308	-1897	-1898	8	14	13	833	6132	26	26	65535	1400	16800	00C0	3	3328	3344	3328	3307	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
    229	1:32:56 PM	9121	0000	285	10	0081	0	65535	65535	1	32.25	13291	-1895	-1896	8	14	12	816	6132	26	26	65535	1400	16800	00C0	3	3325	3340	3323	3303	0006	0000	0000	0000	0000	8044	0200	0008	13200	0000
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    231	1:34:16 PM	9201	0000	285	10	0081	0	65535	65535	1	32.35	13229	-1886	-1888	8	7	6	389	5876	12	12	65535	1400	16800	00C0	3	3311	3325	3308	3285	0006	0000	0000	0000	0000	8048	0200	0008	13000	0000
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    233	1:35:36 PM	9281	0000	285	10	0081	0	65535	65535	1	32.45	13180	-1879	-1881	8	7	6	356	5876	11	11	65535	1400	16800	00C0	3	3301	3314	3295	3270	0006	0000	0000	0000	0000	8048	0200	0008	13000	0000
    234	1:36:16 PM	9321	0000	285	10	0081	0	65535	65535	1	32.45	13152	-1875	-1877	8	6	5	339	5876	11	11	65535	1400	16800	08C0	3	3295	3308	3287	3262	0006	0000	0000	0000	0000	8048	0200	0008	13000	0000
    235	1:36:56 PM	9361	0000	285	10	0081	0	65535	65535	1	32.45	13090	-1867	-1869	8	3	3	174	5876	6	6	65535	1400	16800	0BC0	3	3281	3292	3271	3245	0006	0000	0000	0000	0000	8048	0200	0008	12800	0000
    236	1:37:36 PM	9401	0000	285	10	0081	0	65535	65535	1	32.55	13059	-1862	-1864	8	3	3	158	5876	5	5	65535	1400	16800	0BC0	3	3273	3284	3264	3238	0006	0000	0000	0000	0000	8048	0200	0008	12800	0000
    237	1:38:16 PM	9441	0000	285	10	0081	0	65535	65535	1	32.55	13028	-1858	-1860	8	3	3	141	5876	5	5	65535	1400	16800	0BC0	3	3265	3276	3256	3231	0006	0000	0000	0000	0000	8048	0200	0008	12800	0000
    238	1:38:56 PM	9481	0000	285	10	0081	0	65535	65535	1	32.65	13000	-1854	-1856	8	3	2	125	5876	4	4	65535	1400	16800	0BC0	3	3257	3269	3249	3224	0006	0000	0000	0000	0000	8048	0200	0008	12800	0000
    239	1:39:36 PM	9521	0000	285	10	0081	0	65535	65535	1	32.65	12946	-1846	-1848	8	2	2	92	5876	3	3	65535	1400	16800	0BD0	3	3243	3255	3236	3212	0006	0000	0000	0000	0000	8048	0200	0008	12800	0000
    240	1:40:16 PM	9561	0000	285	10	0081	0	65535	65535	1	32.75	12921	-1843	-1845	8	2	2	76	5876	2	2	65535	1400	16800	0BD0	3	3237	3249	3230	3205	0006	0000	0000	0000	0000	8048	0200	0008	12800	0000
    241	1:40:56 PM	9601	0000	285	10	0081	0	65535	65535	0	32.75	12895	-1839	-1841	8	0	0	0	5876	0	0	65535	1400	16800	0BD0	3	3230	3243	3223	3199	0006	0000	0000	0000	0000	8048	0200	0008	12800	0000
    242	1:41:36 PM	9641	0000	285	10	0081	0	65535	65535	0	32.75	12872	-1836	-1837	8	0	0	0	5876	0	0	65535	1400	16800	0BD0	3	3224	3237	3217	3193	0006	0000	0000	0000	0000	8048	0200	0008	12800	0000
    

  • A jump at EDV2 during discharging and at full charge during charging indicates that FCC was incorrect.

    To calculate initial FCC: Calculate the total passed charge from a fully charged battery down to voltage dropping below EDV0 using a typical load at room temperature. You can use Excel to calculate the passed charge for each log line by multiplying the current * (time stamp difference from previous log line)/3600 and then you can sum each passed charge for each log line up. The total number of the sum when cell voltage drops to EDV0 is FCC.

    Once you have this you can calculate SOC for each line in this log file (SOC[log line] = 100 * (1-passed charge[log line] / FCC)).

    Then you can determine the starting EDV2 = cell voltage from the log file where SOC[log line] = 7%

    And EDV1 = cell voltage from the log file where SOC[log line] = 3%

    After this, there will be no SOC jumps for a typical load.

  • Thanks Dominik ,

    Will do that Calculation. 

    FYI , here is my Cell discharge characteristics :