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UCC5870-Q1: triggering secondary side with nothing on primary side

Part Number: UCC5870-Q1

Our customer is having an issue with triggering the secondary side ASC (AI5 & AI6) with no voltage on VCC1 (never applying voltage to anything on primary side). These are the voltages that they are applying to the secondary/isolated side of the gate driver:


Pin

Name

Voltage to GND2

Note:

36

DESAT

0.00

measured

35

VCC2

15.70

applied externally

34

VCECLP

-4.50

measured

33

VBST

0.00

measured

32

OUTH

-4.50

measured

31

OUTL

-4.50

measured

30

VEE2

-4.50

measured

29

CLAMP

-4.50

measured

28

GND2

0.00

measured

27

VREF

4.00

applied externally

26

AI1

0.00

measured

25

AI2

0.50

measured

24

AI3

2.55

measured

23

AI4

2.44

measured

22

AI5

4.00

applied externally

21

AI6

4.00

applied externally

20

VREG2

-2.70

measured

19

VEE2

-4.50

applied externally


All voltages on the primary side relative to GND1 are 0 V as this side is not powered. I think I’m not understanding something. The intention right now is to trigger ASC on the secondary side while only supplying 15 V to VCC2 and then 3-4 V to AI5 and AI6.

Thanks,

Jeramie

  • Hello Jeramie,

    As you say, you should be able to control the secondary ASC before the primary side VCC1 is powered up.

    I do have a few ideas on what could be preventing this. Specifically, and if any fault with a higher priority than secondary ASC is present the output will not follow the ASC.

    Possible causes:

    1. VCC1 was powered on, then removed before this test. Depending on register settings, a fault that has been transmitted from the primary side may still be stored in the secondary side after VCC1 loss, pulling the output low. To prevent this power cycle the secondary side power before performing this test.

    2. A fault is triggered on the secondary side as soon as the device powers up. MOst often, this is the DESAT fault. Make sure the DESAT pin is pulled to GND2, or attached to a power module, not floating. From the measurements you provided this shouldn't be the problem, but please double check.

    Please let us know if these solved your issue, if they don't, would you be able to provide waveforms of the test?

    Regards,

    Daniel Norwood

  • Hi Daniel,

    For point 1:

    Thanks for explanation, it’s good to know that primary side faults might be latched and stored on the secondary. However, in tests that they are running now they never supply voltage to VCC1.

    For point 2:

    They've double checked the device that they are driving and confirmed that it can be actuated, so the voltage at the DESAT pin is basically correct. They must have rounded down to 0 V since there is some effective resistance in the path. See your point on higher priority faults. We are not sure which ones they might be triggering. Aside from internal fault things like regulators and SPI, they only see short circuit enabled by default. They saw that there was 0.5 V on AI2 in my measurement, so they thought it might be initially floating up to the default 1000 mV setting and tripping the SC fault, but they shorted AI2 to GND2 and it’s now 0 V, and it’s still not working.

     

    Do they need to supply 4 V to VREF? They see it’s set by default to “external” supply and there is mention that it has its own current limit and UVLO/OVLO trips. Does it matter the order or slew in which AI5, AI6, VREF, and VCC1 rise to their nominal values?

    As far as waveforms:

    Which signals of interest so they can do a boot-up transient capture or something like that.

  • Thanks for the clarification Jeramie.

    The order and slew rate shouldn't matter, I don't believe VREF needs to be powered, but I will double check that and get back to you tomorrow. I will also try to get waveforms demonstrating the test you are describing.

    As to signals of interest, VCC2, AI5, AI6, and OUTH (Or the Gate of the switch) should be sufficient.

    I will get back to you tomorrow.

    Regards,

    Daniel

  • Hi Jeramie,

    I have gotten to the lab and confirmed what I had previously said. Vref does not need to be powered for secondary ASC, even though it defaults to External.

    I was able to capture the below waveform in the lab. The primary side is unpowered, and the Source connection is shorted to GND to prevent DESAT from triggering (I was testing without connecting to an actual FET)

    Please let us know if the customer continues to have trouble replicating this waveform.

    Regards,

    Daniel

  • Hi Daniel,

    Here are some oscilloscope screen captures:

    In this scenario (which is our intended use-case) I’m just providing around 15 V to VCC2, shorting AI5 and AI6 together and apply around 3.5 V, and leaving VREF with just a bypass capacitor. All measurements relative to GND2. AI2 is shorted to GND2. I checked the DESAT pin and during the start-up transient it never sees more than 0.5 V and is otherwise ~0 V. Not all screenshots have the same time or vertical divisions.

     

    - 1 -



    CH1 – VCC1

    CH2 – AI5 & AI6

    CH3 – OUTH

     

    - 2 -

     

    I’m including the next few waveforms just in case:

     


    CH1 – VCC1

    CH2 – AI5 & AI6

    CH3 -- VBST

    CH4 – OUTH

     

    - 3 -

     

     

    CH1 – VCC1

    CH2 – AI5 & AI6

    CH3 – VEE2

    CH4 – OUTH

    VEE2 is clamped to GND2 through a Schottky diode, but it looks like there is a transient that initially takes it above the recommended 0.3 V.

     

    - 4 -

     

     

    CH1 – VCC1

    CH2 – AI5 & AI6

    CH3 – VREG2

    CH4 – OUTH

     

    I know this is a little different from what I presented before (where VEE2 was powered), but I assume it would work this way as well?

  • Hi Jeramie,

    Are you measuring the AI5 and AI6 pins directly at the pins, or is there a resistor/other components in between?

    You say VREF is powered with 4V externally, does this power come up before AI5 and AI6 come up? 

    Would you be able to repeat this test while applying 4V instead of 3.5V? I know your use case includes 3.5V, but I want to see if you can replicate my results in which I applied 4V. I will also try to get to the lab and test with 3.5V.

    Regards,

    Daniel

  • Jeramie, I have tested my board in the alb again and was able to control the secondary ASC with any AI5 and AI6 voltage above 3V. Could you share your schematic so I can look for any differences from my setup? If you don't want to post them publicly you can send me a private message.

    -Daniel

  • Thanks Daniel. Good news is customer was able to figure out issue. 

    AI2 was being pulled-down to GND2 by a resistor divider, but they were still leaving AI3 and AI4 floating. They tried tying AI4 to GND2 and was able to successfully perform the ASC on the secondary. Then they removed the short and let AI4 float again and the ASC failed again. They didn’t catch that AI2 and AI4 were both initialized to perform the SC protection by default.

    Thank you for all the help and confirming that our triggering strategy would work!

     

  • Hi Jeramie,

    Thanks for the confirmation! I am glad the customer is now able to get their expected results with secondary ASC.

    If you have no further questions, would you mind clicking the green Resolved button to mark this thread as closed?

    Regards,

    Daniel