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LM3478: DR Pin starts hiccuping with high ambient temperature

Part Number: LM3478

Hello,

I'm using the LM3478 to convert from 5V to 28.4V. The used design equals the following (we use some caps from other vendors, but the values are right):

https://webench.ti.com/appinfo/webench/scripts/SDP.cgi?ID=1E347F9F43037E96

The system works perfectly fine when working at normal ambient temperatures. However, when I heat up to an ambient temperature of about 65°C, the regulation starts "hiccuping" and thus generating high current peaks on the input voltage.

We use another LM3478 to generate a 40V voltage out of the same 5V, this also starts hiccuping with high temperatures, but with less high current peaks.

The blue line here is an unconnected probe, so you can ignore that one. The yellow is the DR pin of the 28.4V converter, the green one is the DR of the 40V converter.

When disconnecting all output load except the Cout capacitor, the behaviour is the following:

From now on, the blue line is the current on the 5V input voltage. The yellow line is DR pin of the 28.4V converter.

As there is basically no load, the converter only has to work for short amount of times to account for the losses on the capacitors.

At room temperature, this regulations starts normally with the expected frequency and a normal duty cycle

When warming up, however, this starting does not happen in a decent frequency, but the DR goes permanently to HIGH. Thus, it creates a current overshoot.

 

The warmer it is, the longer this "stuck-at-high" phase takes, and the current overshoot also gets higher

Zoomed out in time, the regulation leads to a current overshoot of more than one ampere at the input voltage.

Do you have any previous measurements, or ideas where this might come from?

  • Hello Muriel,

    Please check if the green line is really the DR pin of the 40V converter.

    Would it be possible that you measure the input voltage, the output voltage, and the COMP pin voltage while the issue is observed?

    Which diode are you using?

    Best regards,
    Brigitte

  • Hi Brigitte

    Thanks for your answer.
    Yes, the green line is the DR pin of the 40V converter (but with AC coupling on the oscillator). It is however connected to the 28.4V converter by a common 5V input voltage, so in this image, the "disturbance" on the 40V is generated by the disturbance on the 28.4V.

    I'm using PMEG6010CEH as a diode.
    Further analysis indicates a problem on the compensation part, I'll do additional measurements on the COMP pin next week.

  • For your information: I found the problem... We have an additional soft-start function at the COMP pin, connected by diode. When warming up, the properties of the diode change and thereby influence the COMP pin. I'll remove the soft-start from the COMP pin and add one to the VIN pin, to remove the influence on the COMP pin