Other Parts Discussed in Thread: BQ40Z50, BQSTUDIO
Hi
I am having a problem with my batteries because the state of health has got dramatically low, as low as 4% for reasons I haven't understood yet. I am using a Bq40Z50 R2 with a custom made board. The batteries have been working fine until recently.
Things to note
- During creating Golden file we didn't follow the final step which is "Before saving the Golden File, set Update Status to 02 to disable IT gauging, set the Qmax Cycle Count to 0, and set the Cycle Count to 0. For a pack side gauge, this ensures that when the pack is assembled and gauging and lifetime data is enabled, the cycle counts start from 0." Update status remains 06. we still need to update impedance on field. does it affect our problem?
- The battery delivers high current up to 30 A for 100 ms during use. does this high discharge spike affect our problem?
- Our battery and charger are designed to 8.2 V(4.1V per cell) Full charge. Even though two 4.2 V cells in series are used.
- Lifetimes seems not to be updated.
- Ra Table values have changed a lot during usage period (eg. R_a 14 value is 32767 )
- SRP and SRN pins are connected to capacitors with values 100nF
- 1488.log
Mon Mar 06 13:07:36 CET 2023 Device Name = bq40z50R2 Firmware Version = V2_11_BLD0052 Design Capacity = 2500 Design Voltage = 7260 Specification Info = 0x0031 Manufacturer Date = 2021-2-2 Serial Number = 0x1116 Manufacturer Name = Texas Instruments Device Name = bq40z50 Device Chemistry = LION Sample,DateTime,ElapsedTime,ManufAccess,RemCapAlarm,RemTimeAlarm,BattMode,@Rate(@),@TimeFull,@TimeEmpty,@RateOK,Temperature,Voltage,Current,AvgCurr,MaxErr,RSOC,ASOC,RemCap,FullChgCap,RunTimeEmty,AvgTimeEmty,AvgTimeFull,ChgCurr,ChgVolt,BattStat,CycleCnt,MaxTurboPwr,SusTurboPwr,MaxTurboCurr,SusTurboCurr,SoH,OpStatA,OpStatB,TempRange,ChgStat,GaugeStat,ITStat,MfgStat,SafetyAlertAB,SafetyStatAB,SafetyAlertCD,SafetyStatCD,PFAlertAB,PFStatAB,PFAlertCD,PFStatCD,CellVolt1,CellVolt2,CellVolt3,CellVolt4,vBAT,vPACK,CellCurr1,CellCurr2,CellCurr3,CellCurr4,CellPower1,CellPower2,CellPower3,CellPower4,Power,AvgPow,IntTemp,TS1Temp,TS2Temp,TS3Temp,TS4Temp,CellTemp,FETTemp,GaugeTemp,FltRemQ,FltRemE,FltFullChgQ,FltFullChgE,NoLoadRemCap,TrueRemQ,TrueRemE,InitialQ,InitialE,TrueFullChgQ,TrueFullChgE,T_sim,T_ambient,RaScale1,RaScale2,RaScale3,RaScale4,CompRes1,CompRes2,CompRes3,CompRes4,PackGrid,LStatus,CellGrid1,CellGrid2,CellGrid3,CellGrid4,StateTime,DOD0_1,DOD0_2,DOD0_3,DOD0_4,DOD0 Passed Q,DOD0 Passed E,DOD0 Time,DODEOC_1,DODEOC_2,DODEOC_3,DODEOC_4,QMax1,QMax2,QMax3,QMax4,QMaxDOD0_1,QMaxDOD0_2,QMaxDOD0_3,QMaxDOD0_4,QMaxPassedQ,QMaxTime,Tk,Ta,RawDOD_1,RawDOD_2,RawDOD_3,RawDOD_4,CBTime1,CBTime2,CBTime3,CBTime4,CBDOD_1,CBDOD_2,CBDOD_3,CBDOD_4,CBTotalDODChg,SOH_FC_Q,SOH_FC_E,LogRowTime(ms),LogStatus 1,2023-03-06 13:07:40,4.008,0x6180,300,10,0x6001,0,65535,65535,1,21.2,7861,0,0,9,100,0,0,0,65535,65535,65535,0,0,0x4AE0,24,-620,-620,-1033,-1033,4,0x6180,0x0000,0x08,0x0044,0x5A,0x0319,0x0018,0x0000,0x0000,0x0040,0x0000,0x0000,0x0000,0x0000,0x0000,3926,3931,0,0,7858,5,0,0,0,0,0,0,0,0,0,0,22.2,21.2,196.4,194.9,196.4,21.2,22.2,21.2,99,67,0,0,1910,99,67,-82,-55,0,0,19.9,21.2,1000,1000,0,0,261,193,0,0,2,14,0,0,0,0,6497750,4111,4015,0,0,0,0,79,6688,6760,0,0,2560,2530,0,0,1501,1462,0,0,-148,29073,10.0,18000,4128,4032,0,0,0,0,0,0,1248,1184,0,0,23104,92,61,1101,SUCCESS 2,2023-03-06 13:07:44,8.008,0x6180,300,10,0x6001,0,65535,65535,1,21.2,7861,0,0,9,100,0,0,0,65535,65535,65535,0,0,0x4AE0,24,-620,-620,-1033,-1033,4,0x6180,0x0000,0x08,0x0044,0x5A,0x0319,0x0018,0x0000,0x0000,0x0040,0x0000,0x0000,0x0000,0x0000,0x0000,3926,3931,0,0,7859,3,0,0,0,0,0,0,0,0,0,0,22.2,21.2,196.4,197.4,196.4,21.2,22.2,21.2,99,67,0,0,1910,99,67,-82,-55,0,0,19.9,21.2,1000,1000,0,0,261,193,0,0,2,14,0,0,0,0,6497754,4111,4015,0,0,0,0,79,6688,6760,0,0,2560,2530,0,0,1501,1462,0,0,-148,29073,10.0,18000,4128,4032,0,0,0,0,0,0,1248,1184,0,0,23104,92,61,1101,SUCCESS 3,2023-03-06 13:07:48,12.015,0x6180,300,10,0x6001,0,65535,65535,1,21.2,7860,3,0,9,100,0,0,0,65535,65535,65535,0,0,0x4AE0,24,-620,-620,-1033,-1033,4,0x6180,0x0000,0x08,0x0044,0x5A,0x0319,0x0018,0x0000,0x0000,0x0040,0x0000,0x0000,0x0000,0x0000,0x0000,3926,3931,0,0,7858,5,0,0,0,0,0,0,0,0,0,0,22.2,21.2,195.3,196.5,196.5,21.2,22.2,21.2,99,67,0,0,1910,99,67,-82,-55,0,0,19.9,21.2,1000,1000,0,0,261,193,0,0,2,14,0,0,0,0,6497758,4111,4015,0,0,0,0,79,6688,6760,0,0,2560,2530,0,0,1501,1462,0,0,-148,29073,10.0,18000,4128,4032,0,0,0,0,0,0,1248,1184,0,0,23104,92,61,1125,SUCCESS 4,2023-03-06 13:07:52,16.030,0x6180,300,10,0x6001,0,65535,65535,1,21.2,7860,0,0,9,100,0,0,0,65535,65535,65535,0,0,0x4AE0,24,-620,-620,-1033,-1033,4,0x6180,0x0000,0x08,0x0044,0x5A,0x0319,0x0018,0x0000,0x0000,0x0040,0x0000,0x0000,0x0000,0x0000,0x0000,3926,3931,0,0,7858,6,0,0,0,0,0,0,0,0,0,0,22.2,21.2,196.5,196.5,196.4,21.2,22.2,21.2,99,67,0,0,1910,99,67,-82,-55,0,0,19.9,21.2,1000,1000,0,0,261,193,0,0,2,14,0,0,0,0,6497762,4111,4015,0,0,0,0,79,6688,6760,0,0,2560,2530,0,0,1501,1462,0,0,-148,29073,10.0,18000,4128,4032,0,0,0,0,0,0,1248,1184,0,0,23104,92,61,1141,SUCCESS 5,2023-03-06 13:07:56,20.044,0x6180,300,10,0x6001,0,65535,65535,1,21.2,7856,0,0,9,100,0,0,0,65535,65535,65535,0,0,0x4AE0,24,-620,-620,-1033,-1033,4,0x6180,0x0000,0x08,0x0044,0x5A,0x0319,0x0018,0x0000,0x0000,0x0040,0x0000,0x0000,0x0000,0x0000,0x0000,3926,3931,0,0,7858,3,0,0,0,0,0,0,0,0,0,0,22.2,21.2,196.5,195.4,196.5,21.2,22.2,21.2,99,67,0,0,1910,99,67,-82,-55,0,0,19.9,21.2,1000,1000,0,0,261,193,0,0,2,14,0,0,0,0,6497766,4111,4015,0,0,0,0,79,6688,6760,0,0,2560,2530,0,0,1501,1462,0,0,-148,29073,10.0,18000,4128,4032,0,0,0,0,0,0,1248,1184,0,0,23104,92,61,1049,SUCCESS 6,2023-03-06 13:08:00,24.048,0x6180,300,10,0x6001,0,65535,65535,1,21.2,7856,0,0,9,100,0,0,0,65535,65535,65535,0,0,0x4AE0,24,-620,-620,-1033,-1033,4,0x6180,0x0000,0x08,0x0044,0x5A,0x0319,0x0018,0x0000,0x0000,0x0040,0x0000,0x0000,0x0000,0x0000,0x0000,3926,3931,0,0,7857,4,0,0,0,0,0,0,0,0,0,0,22.2,21.2,195.4,195.3,196.4,21.2,22.2,21.2,99,67,0,0,1910,99,67,-82,-55,0,0,19.9,21.2,1000,1000,0,0,261,193,0,0,2,14,0,0,0,0,6497769,4111,4015,0,0,0,0,79,6688,6760,0,0,2560,2530,0,0,1501,1462,0,0,-148,29073,10.0,18000,4128,4032,0,0,0,0,0,0,1248,1184,0,0,23104,92,61,1045,SUCCESS 7,2023-03-06 13:08:04,28.052,0x6180,300,10,0x6001,0,65535,65535,1,21.2,7856,0,0,9,100,0,0,0,65535,65535,65535,0,0,0x4AE0,24,-620,-620,-1033,-1033,4,0x6180,0x0000,0x08,0x0044,0x5A,0x0319,0x0018,0x0000,0x0000,0x0040,0x0000,0x0000,0x0000,0x0000,0x0000,3926,3931,0,0,7858,7,15,10,0,0,6,4,0,0,2,0,22.2,21.2,195.6,196.3,195.9,21.2,22.2,21.2,99,67,0,0,1910,99,67,-82,-55,0,0,19.9,21.2,1000,1000,0,0,261,193,0,0,2,14,0,0,0,0,6497773,4111,4015,0,0,0,0,79,6688,6760,0,0,2560,2530,0,0,1501,1462,0,0,-148,29073,10.0,18000,4128,4032,0,0,0,0,0,0,1248,1184,0,0,23104,92,61,1071,SUCCESS 8,2023-03-06 13:08:08,32.058,0x6180,300,10,0x6001,0,65535,65535,1,21.2,7856,0,0,9,100,0,0,0,65535,65535,65535,0,0,0x4AE0,24,-620,-620,-1033,-1033,4,0x6180,0x0000,0x08,0x0044,0x5A,0x0319,0x0018,0x0000,0x0000,0x0040,0x0000,0x0000,0x0000,0x0000,0x0000,3927,3931,0,0,7858,4,14,15,0,0,5,6,0,0,2,0,22.2,21.2,196.5,196.5,196.5,21.2,22.2,21.2,99,67,0,0,1910,99,67,-82,-55,0,0,19.9,21.2,1000,1000,0,0,261,193,0,0,2,14,0,0,0,0,6497777,4111,4015,0,0,0,0,79,6688,6760,0,0,2560,2530,0,0,1501,1462,0,0,-148,29073,10.0,18000,4128,4032,0,0,0,0,0,0,1248,1184,0,0,23104,92,61,1082,SUCCESS 9,2023-03-06 13:08:12,36.060,0x6180,300,10,0x6001,0,65535,65535,1,21.2,7856,0,0,9,100,0,0,0,65535,65535,65535,0,0,0x4AE0,24,-620,-620,-1033,-1033,4,0x6180,0x0000,0x08,0x0044,0x5A,0x0319,0x0018,0x0000,0x0000,0x0040,0x0000,0x0000,0x0000,0x0000,0x0000,3927,3931,0,0,7858,7,0,0,0,0,0,0,0,0,0,0,22.1,21.2,196.4,196.4,196.5,21.2,22.1,21.2,99,67,0,0,1910,99,67,-82,-55,0,0,19.9,21.2,1000,1000,0,0,261,193,0,0,2,14,0,0,0,0,6497781,4111,4015,0,0,0,0,79,6688,6760,0,0,2560,2530,0,0,1501,1462,0,0,-148,29073,10.0,18000,4128,4032,0,0,0,0,0,0,1248,1184,0,0,23104,92,61,1110,SUCCESS 10,2023-03-06 13:08:16,40.064,0x6180,300,10,0x6001,0,65535,65535,1,21.2,7856,0,0,9,100,0,0,0,65535,65535,65535,0,0,0x4AE0,24,-620,-620,-1033,-1033,4,0x6180,0x0000,0x08,0x0044,0x5A,0x0319,0x0018,0x0000,0x0000,0x0040,0x0000,0x0000,0x0000,0x0000,0x0000,3927,3931,0,0,7859,5,0,0,0,0,0,0,0,0,0,0,22.2,21.2,197.1,196.4,196.5,21.2,22.2,21.2,99,67,0,0,1910,99,67,-82,-55,0,0,19.9,21.2,1000,1000,0,0,261,193,0,0,2,14,0,0,0,0,6497785,4111,4015,0,0,0,0,79,6688,6760,0,0,2560,2530,0,0,1501,1462,0,0,-148,29073,10.0,18000,4128,4032,0,0,0,0,0,0,1248,1184,0,0,23104,92,61,1123,SUCCESS 11,2023-03-06 13:08:20,44.067,0x6180,300,10,0x6001,0,65535,65535,1,21.2,7856,0,0,9,100,0,0,0,65535,65535,65535,0,0,0x4AE0,24,-620,-620,-1033,-1033,4,0x6180,0x0000,0x08,0x0044,0x5A,0x0319,0x0018,0x0000,0x0000,0x0040,0x0000,0x0000,0x0000,0x0000,0x0000,3927,3931,0,0,7858,5,0,0,0,0,0,0,0,0,0,0,22.2,21.2,195.6,196.4,196.5,21.2,22.2,21.2,99,67,0,0,1910,99,67,-82,-55,0,0,19.9,21.2,1000,1000,0,0,261,193,0,0,2,14,0,0,0,0,6497789,4111,4015,0,0,0,0,79,6688,6760,0,0,2560,2530,0,0,1501,1462,0,0,-148,29073,10.0,18000,4128,4032,0,0,0,0,0,0,1248,1184,0,0,23104,92,61,1103,SUCCESS 12,2023-03-06 13:08:24,48.082,0x6180,300,10,0x6001,0,65535,65535,1,21.2,7856,0,0,9,100,0,0,0,65535,65535,65535,0,0,0x4AE0,24,-620,-620,-1033,-1033,4,0x6180,0x0000,0x08,0x0044,0x5A,0x0319,0x0018,0x0000,0x0000,0x0040,0x0000,0x0000,0x0000,0x0000,0x0000,3927,3931,0,0,7857,6,0,0,0,0,0,0,0,0,0,0,22.2,21.2,196.4,195.6,196.4,21.2,22.2,21.2,99,67,0,0,1910,99,67,-82,-55,0,0,19.9,21.2,1000,1000,0,0,261,193,0,0,2,14,0,0,0,0,6497793,4111,4015,0,0,0,0,79,6688,6760,0,0,2560,2530,0,0,1501,1462,0,0,-148,29073,10.0,18000,4128,4032,0,0,0,0,0,0,1248,1184,0,0,23104,92,61,1057,SUCCESS 13,2023-03-06 13:08:28,52.094,0x6180,300,10,0x6001,0,65535,65535,1,21.2,7856,0,0,9,100,0,0,0,65535,65535,65535,0,0,0x4AE0,24,-620,-620,-1033,-1033,4,0x6180,0x0000,0x08,0x0044,0x5A,0x0319,0x0018,0x0000,0x0000,0x0040,0x0000,0x0000,0x0000,0x0000,0x0000,3927,3932,0,0,7859,5,8,12,0,0,3,5,0,0,2,0,22.2,21.2,196.3,196.4,196.4,21.2,22.2,21.2,99,67,0,0,1910,99,67,-82,-55,0,0,19.9,21.2,1000,1000,0,0,261,193,0,0,2,14,0,0,0,0,6497797,4111,4015,0,0,0,0,79,6688,6760,0,0,2560,2530,0,0,1501,1462,0,0,-148,29073,10.0,18000,4128,4032,0,0,0,0,0,0,1248,1184,0,0,23104,92,61,1108,SUCCESS 14,2023-03-06 13:08:32,56.107,0x6180,300,10,0x6001,0,65535,65535,1,21.2,7856,3,0,9,100,0,0,0,65535,65535,65535,0,0,0x4AE0,24,-620,-620,-1033,-1033,4,0x6180,0x0000,0x08,0x0044,0x5A,0x0319,0x0018,0x0000,0x0000,0x0040,0x0000,0x0000,0x0000,0x0000,0x0000,3927,3931,0,0,7859,4,0,0,0,0,0,0,0,0,0,0,22.2,21.2,196.5,196.4,195.9,21.2,22.2,21.2,99,67,0,0,1910,99,67,-82,-55,0,0,19.9,21.2,1000,1000,0,0,261,193,0,0,2,14,0,0,0,0,6497801,4111,4015,0,0,0,0,79,6688,6760,0,0,2560,2530,0,0,1501,1462,0,0,-148,29073,10.0,18000,4128,4032,0,0,0,0,0,0,1248,1184,0,0,23104,92,61,1125,SUCCESS 15,2023-03-06 13:08:36,60.118,0x6180,300,10,0x6001,0,65535,65535,1,21.2,7856,0,0,9,100,0,0,0,65535,65535,65535,0,0,0x4AE0,24,-620,-620,-1033,-1033,4,0x6180,0x0000,0x08,0x0044,0x5A,0x0319,0x0018,0x0000,0x0000,0x0040,0x0000,0x0000,0x0000,0x0000,0x0000,3926,3931,0,0,7858,6,0,0,0,0,0,0,0,0,0,0,22.2,21.2,195.7,196.4,196.5,21.2,22.2,21.2,99,67,0,0,1910,99,67,-82,-55,0,0,19.9,21.2,1000,1000,0,0,261,193,0,0,2,14,0,0,0,0,6497805,4111,4015,0,0,0,0,79,6688,6760,0,0,2560,2530,0,0,1501,1462,0,0,-148,29073,10.0,18000,4128,4032,0,0,0,0,0,0,1248,1184,0,0,23104,92,61,1036,SUCCESS 16,2023-03-06 13:08:40,64.133,0x6180,300,10,0x6001,0,65535,65535,1,21.2,7856,0,0,9,100,0,0,0,65535,65535,65535,0,0,0x4AE0,24,-620,-620,-1033,-1033,4,0x6180,0x0000,0x08,0x0044,0x5A,0x0319,0x0018,0x0000,0x0000,0x0040,0x0000,0x0000,0x0000,0x0000,0x0000,3930,3931,0,0,7858,5,0,0,0,0,0,0,0,0,0,0,22.3,21.2,195.9,196.4,196.5,21.2,22.3,21.2,99,67,0,0,1910,99,67,-82,-55,0,0,19.9,21.2,1000,1000,0,0,261,193,0,0,2,14,0,0,0,0,6497809,4111,4015,0,0,0,0,79,6688,6760,0,0,2560,2530,0,0,1501,1462,0,0,-148,29073,10.0,18000,4128,4032,0,0,0,0,0,0,1248,1184,0,0,23104,92,61,1068,SUCCESS 17,2023-03-06 13:08:44,68.145,0x6180,300,10,0x6001,0,65535,65535,1,21.2,7856,0,0,9,100,0,0,0,65535,65535,65535,0,0,0x4AE0,24,-620,-620,-1033,-1033,4,0x6180,0x0000,0x08,0x0044,0x5A,0x0319,0x0018,0x0000,0x0000,0x0040,0x0000,0x0000,0x0000,0x0000,0x0000,3926,3931,0,0,7858,6,0,0,0,0,0,0,0,0,0,0,22.3,21.2,196.1,196.4,196.5,21.2,22.3,21.2,99,67,0,0,1910,99,67,-82,-55,0,0,19.9,21.2,1000,1000,0,0,261,193,0,0,2,14,0,0,0,0,6497813,4111,4015,0,0,0,0,79,6688,6760,0,0,2560,2530,0,0,1501,1462,0,0,-148,29073,10.0,18000,4128,4032,0,0,0,0,0,0,1248,1184,0,0,23104,92,61,1070,SUCCESS 18,2023-03-06 13:08:48,72.146,0x6180,300,10,0x6001,0,65535,65535,1,21.2,7856,0,0,9,100,0,0,0,65535,65535,65535,0,0,0x4AE0,24,-620,-620,-1033,-1033,4,0x6180,0x0000,0x08,0x0044,0x5A,0x0319,0x0018,0x0000,0x0000,0x0040,0x0000,0x0000,0x0000,0x0000,0x0000,3930,3931,0,0,7861,4,0,0,0,0,0,0,0,0,0,0,22.2,21.2,195.9,196.4,195.9,21.2,22.2,21.2,99,67,0,0,1910,99,67,-82,-55,0,0,19.9,21.2,1000,1000,0,0,261,193,0,0,2,14,0,0,0,0,6497817,4111,4015,0,0,0,0,79,6688,6760,0,0,2560,2530,0,0,1501,1462,0,0,-148,29073,10.0,18000,4128,4032,0,0,0,0,0,0,1248,1184,0,0,23104,92,61,1069,SUCCESS