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BQ24125: Power-path management system not selecting the right source

Part Number: BQ24125
Other Parts Discussed in Thread: BQ24171, BQ24133

Hi,

I implemented in my board the power-path selection circuit from the document SLUA376 topology 3. For Q1, Q2 and Q3 I have selected DMP3037LSS-13 and for the third transistor, 2N7002ET1G.

In my board Vin is 9Vcc. The Vbat is the voltage from 2S li-ion cells which during the tests was about 7,8V approximately. The PG/ pin is also connected to a pull-up resistor that was tested tied to 3.3Vcc and also to 12Vcc. 

The voltage in Q3 gate changes when I connect the power supply (BATDRV) but Q3 is always ON which causes the voltage from power supply to go directly through the battery with no control of the BQ24125. 

What are the suggestions to make this circuit to work correctly ?

Thank you !

Ubiratan 

  • Hi Ubiratan,

    If the voltage at Q3's gate goes high (to VIN) when /PG is low and goes low (to GND) when /PG is high [V(BAT)-2xVfwd then V(BAT)-Vfwd], then Q3 was either installed incorrectly or is damaged.

    Regards,

    Jeff

  • Hi Jeff. 

    I just changed Q3(Q11 in my board) by a new transistor. And rechecked its pinout and the board layout which is correct. The circuit is still not working. 

    Take a look. 

    Thank you.

    Ubiratan

  • HI Ubiratan,

    Can you use an oscilloscope to show me VIN, /PG, Q3gate and SYS when you attach VIN and then when you remove VIN?

    Regards,

    Jeff

  • Hi Jeff, please find below the requested waveforms. I am using a 12V pull-up connected to PG/. Originally I had a 3.3Vcc pull-up tied to PG/.

    Waveforms for power on

    1) Vin x PG/

    2) Vin x Q3gate

    3) Vin x Vsys

    Waveforms for power off

    1) Vin x PG/

    2) Vin x Q3gate

     x

    3) Vin x Vsys

    Thank you.

    UBiratan

  • Hi Jeff, I also tested with PG/ tied to a 3v3 pull-up.

    1) Vin x PG/ (power supply disconnected. Only batteries connected) Here we can see that the batteries voltage is present at the Vin pin.

    2) Vin x Q3gate (power supply disconnected. Only batteries connected)

    3) Vin x Vsys (power supply disconnected. Only batteries connected)

    Waveforms for power on

    1) Vin x PG/

    2) Vin x Q3gate

    For waveforms Vin x Vsys no clear transition was noticed, only a change in DC level. Considering this I saved one waveform before connecting power supply and one waveform after.

    3) Vin x Vsys (before connecting power supply)

    4) Vin x Vsys (after connecting power supply)

    Waveforms for power off

    No transition was noticed when disconnecting power supply.

    Thank you.

    Ubiratan

  • Hi Ubiratan,

    /PG pull up can't be pulled up to 3.3V.  It must be pulled up to VIN through the 10k as shown below:

    Regards,

    Jeff

  • Hi Jeff, I removed the pull-up resistor and cut the track that was connecting that to the uC but it is still not working. 

    I saved new waveforms. See.

    Waveforms for power on

    1) Vin x PG/ 

    2) Vin x Q3gate

    3) Vin x Vsys

    Waveforms for power off

    4) Vin x PG/ 

    5) Vin x Q3gate

    6) Vin x Vsys

    After noticing PG/ pin if going on and off periodically I noticed that STAT1 is doing the same.

    7) PG/ x STAT1

    8) STAT1 x STAT2

    When the power supply is feeding Vin a current is still flowing through battery with no control by BQ24125 and is only limited by my bench power supply current limit. 

    Thank you.

    Ubiratan

  • Hi Ubiratan,

    Something is wrong.  The green pulses are lower now.  What is connected to /PG pin that is off the screen?  Did you remove the 4.7kohm resistor on /PG and connect a wire to the gate of Q4?  

    Regards,

    Jeff

  • Jeff,

    I removed the R24 resistor and cut the copper track that was connecting this signal to the uC pin. 

    Thank you.

    Ubiratan

  • Hi Ubiratan,

    Now that I see the whole schematic, you only needed to remove the 4.7kohm resistor.  No sure what is dragging down the pull up voltage as it should be VIN.  

    Regards,

    Jeff

  • Jeff,

    If I remove the batteries and connect the power supply, STAT1 is always HIGH (OFF) and PG/ still goes ON and OFF. 

    Before soldering Q9, Q10, Q11 and Q12 the charging process was working correctly.

    Thanks.

    Ubiratan

  • HI Ubiratan,

    Where do you see the circuit below?

    I have supported this part for a while and never had a customer use this.  The issue I see is that when /PG goes high, Q3 must turn off before Q1 and Q2 turn on.  Simply having 10kohm pull up for Q1 and Q2 and 20kohm pull up for Q3 likely will not ensure that happens. 

    STAT1 high makes sense if there is no battery present.

    /PG on and off is odd.  Do you have a way to measure current?

    Regards,

    Jeff

  • Hi Jeff. Yes I can measure current. 

    What do you suggest to measure ?

    Thanks.

    Ubiratan

  • Hi Ubiratan,

    Can you measure VIN, IIN, /PG and Q11 gate, triggered at VIN plug in?

    Regards,

    Jeff

  • Hi Jeff, I can only measure current using a multimeter. Do you need to see the IIN waveform, right ?

  • Hi Jeff, I performed some other tests. 

    First I removed Q9 and soldered a jumper to connect its drain and source pads. 

    After that I measured some voltages and currents with power supply OFF and ON.                           

                                                                                                                                      

    WITH POWER SUPPLY DISCONNECTED  WITH POWER SUPPLY CONNECTED 
    Vin 6,80V 7,98V
    Ibat

    -0,08A

    0,16A
    Vsys 7,27V 7,98V
    VgateQ10 6,95V 0V (WITH HIGH PULSES)
    VsQ10 6,79V 7,98V (CONSTANT)
    VgsQ10 710mV 240mV
    VgateQ11 6,95V 0V (CONSTANT)
    VsQ11 7,28V 7,93V (CONSTANT)
    VgsQ11 850mV 288mV

    Please note that VgQ10 presents some high pulses like PG/ pin in the previous waveforms. 

    Thank you.

    Ubiratan

  • Hi Ubiratan,

    I think the issue is a timing problem with Q1 (Q9) not turning off quickly enough, resulting in the battery voltage appearing on IN.  The charger still thinks there is power attached so /PC doesn't go high.  Below should work:

    Or you can change to BQ24133 or BQ24171/2.

    Regards,

    Jeff

  • HI Jeff.

    I just replaced Q1, Q2 and Q3 and BQ for fresh parts. Now the PG/ pin is not going ON and OFF and when the power supply is disconnected the voltage at Vin = 0V. 

    The problem that still persists is that when I connect the power supply a current flows through the battery without BQ control.

    Thanks.

    Ubiratan

  • Hi Ubiratan,

    The circuit has drawn is not going to work.  Please my previous post.

    Regards,

    Jeff

  • Hi Jeff, I decided to change to a circuit with a diode and one FET. That is working now. 

    Thank you !

    Ubiratan

  • HI Ubiratan,

    That idea occurred to me in a dream last night!!!  Was going to post it.  So happy it works for you.

    Regards,

    Jeff