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UCC12040: How to handle the SYNC/SYNC_OK pin when using the internal clock

Part Number: UCC12040
Other Parts Discussed in Thread: UCC12050EVM-022, UCC12050, AMC1351, UCC12051-Q1

Hi,

I have three questions regarding UCC12040.

Q1. Use standalone with internal clock. Is there no problem if SYNC (4pin) is shorted to GNDP?

Q2. In the situation of Q1, is the SYNC_OK (5pin) terminal processing 100kΩ pull-up or open?

Q3. C5 is inserted between GNDP and GNDS in UCC12050EVM-022, what does this mean? (LYR2-LYR3 Interlayer Stitching Cap)

Thanks,

Conor

  • Conor,

    Q1. Use standalone with internal clock. Is there no problem if SYNC (4pin) is shorted to GNDP?

    • If not using the SYNC function, then connect SYNC=SYNC_OK=GNDP

    Q2. In the situation of Q1, is the SYNC_OK (5pin) terminal processing 100kΩ pull-up or open?

    • SYNC_OK is open drain and would be connected as SYNC=SYNC_OK=GNDP (Q1 above)

    Q3. C5 is inserted between GNDP and GNDS in UCC12050EVM-022, what does this mean? (LYR2-LYR3 Interlayer Stitching Cap)

    • "C5" is not a physical component (capacitor) but is a capacitance intentionally designed into the PCB but overlapping adjacent PCB layer (LYR2-LTR3 in the EVM example), we have a known conductive area, two parallel plates, separated by a distance with a defined dielectric constant of FR4 PCB material and this is how we create an internal PCB stitch capacitor. The stitch capacitor is effective for mitigating noise associated with common mode EMI. It is not required for UCC12040/50 functionality but useful for EMI mitigation. If used, please consult your PCB design standards (IPC standards commonly used) to assure desired safety isolation is not compromised. 

    Regards,

    Steve

  • Hi Steve,

    Thank you for your reply. I have an additional question based on your answer, could you please answer it?

    Q1
    When I researched stitching capacitors, I found that on a certain technical site, they are used with GND1 and VCC2 overlapped.
    https://edn.itmedia.co.jp/edn/articles/1706/19/news014_2.html
    Is the effect the same as overlapping GNDP and GNDS as recommended by TI? Since it is a common mode, and VCC and GND are in the same phase, can we think that they are the same for the purpose of reducing the current loop?

    Q2
    10.1 Layout Guidelines in the UCC12040 datasheet states: "To ensure isolation performance between the primary and secondary sides, do not place any PCB traces or copper under the UCC12040 device on the outer copper layer." Is there a problem with overlapping GND1 and VCC2?


    Q3.
    Since I don't know the insulation performance due to overlap, I am considering the following to satisfy both insulation performance and common mode current loop reduction. Could you give me some advice?
    - All layers directly under UCC12040 are prohibited from PCB traces, planes, vias, etc.
    Place the stitching capacitor near UCC12040

    Thanks,

    Conor

  • Conor,

    Answers to your questions below:

    Q1

    Designing a stitch cap from VCC to GND would be like placing a physical cap from VCC to GND which is done for the purpose of HF bypass. Designing a stitch cap from GNDP to GNDS is like adding a physical cap (Y cap) between primary to secondary GND and this is commonly done in many power supply designs for the purpose of mitigating CM noise associated with reducing EMI.

    Q2

    Anytime you route copper beneath the UCC12050, you compromise the isolation voltage rating. Some customers do this because the IC may be rated for 5kV but they only require 2kV but in general it is not recommended to add copper/signal routing beneath the UCC12050, at least on the surface layer. For the inner PCB layers, you will need to consider your isolation requirements against whatever PCB design standards are used.

    Q3

    Sounds good and you might consider to use the stitch cap and/or a physical Y-cap near the lower portion of UCC12050 (pins 8-16) because this is closer to where the integrated transformer is present.

    Regards,

    Steve

  • Hi Steve,

    Thank you for your reply. 

    Designing a stitch cap from VCC to GND would be like placing a physical cap from VCC to GND which is done for the purpose of HF bypass.

    I understand that the VCC-GND capacitor plays a bypass role, but does this mean that the high-frequency noise of VCC2 on the secondary side is bypassed to GND1 on the primary side? I thought it would normally be bypassed between VCC1 and GND1 on the primary side, and between VCC2 and GND2 on the secondary side, so I'm concerned that the IC's insulation voltage specifications will drop. Also, is it okay to bypass VCC2 on the secondary side and GND1 on the primary side as long as the application insulation standards are met?

    Anytime you route copper beneath the UCC12050, you compromise the isolation voltage rating. Some customers do this because the IC may be rated for 5kV but they only require 2kV but in general it is not recommended to add copper/signal routing beneath the UCC12050, at least on the surface layer. For the inner PCB layers, you will need to consider your isolation requirements against whatever PCB design standards are used.

    I understood the following from your comment, is it correct? Please let me know if there are any corrections.

    Basically, placing PCB traces or copper directly under the device is prohibited. However, if you can design a board that has a dielectric strength that satisfies the required specifications of the application even with overlap, overlap is an option as a means of mitigating EMI noise.

    Thanks,

    Conor

  • Conor,

    I personally have not studied the impact of designing PCB stitch caps in the many various configurations you are mentioning. I implemented a 11pF PCB stitch cap using internal layers of GNDP and GNDS on the UCC12050EVM-052 and saw favorable results for reducing CM CMI. If you take on the exercise of designing various PCB stitch caps, please let us know the results and lesson learned?

    Regards,

    Steve

  • Hi Steve,

    Thank you for your reply.

    please let us know the results and lesson learned?

    The stitch capacitor will also report the operation verification results.

    Since the UCC12040DVER and AMC1351QDWVRQ1 packages have the same width, we are considering placing them on the front and back sides of the board. This is because the application requires miniaturization. Is there a possibility that placing the above ICs on the front and back sides of the board will be a problem? I would like some advice.

    Thanks,

    Conor

  • Yes you can do it but remember that UCC12050 is a switching power converter with an integrated high frequency transformer. In a conventional switching power converter, would you place an amplifier directly underneath the transformer? Maybe yes but only if some shielding were introduced into the inner pcb layers. Will the pcb stitch cap also act as a shield? I’m not sure but be cautious. Also, your pcb layer drawing does not show the stitch cap.

    Steve 

  • Hi Steve, 

    Thank you for your reply. I would like to clarify the concerns when placing UCC12040DVER and AMC1351QDWVRQ1 front to back. Can front-to-back placement be a problem? If it becomes a problem, what measures should I take?

    Thanks,

    Conor

  • Conor,

    You can refer to the previous response I gave. UCC12050 is the same as UCC12040DVER. Basically, if you can route it on the PCB, it should work electrically. The concerns I've raised to be aware of are related to the potential for signal disturbance and potential EMI challenges.

    Steve

  • Hi Steve,

    Thank you for your reply regarding the double-sided arrangement of UCC12040 and AMC1351QDWVRQ1.

    In general, it is often prohibited to place components directly under an inductor. Based on your comment, considering the effects of EMI and radiation noise on the UCC12040 (IC with a built-in high-frequency inductor), we are considering not placing any patterns or parts directly under the UCC12040.

    However, this custom board is a small, so even if we avoid directly underneath it, there may be some overlap. The custom board width is 16.5mm, while UCC12040 is 10.5mm and AMC1351 is 5.95mm. We verify the radiated and conducted emissions of custom boards, but is there any way to verify them before manufacturing the board? Also I would appreciate it if you could give me any helpful information or advice regarding the above.

    Thanks,

    Conor

  • Not sure what you mean by "verify them before manufacturing the board"? There are many different EMC standards customers target for EMI. For non-automotive, CISPR 32 is popular but even within the various CISPR standards, there are classes (different classes means different limits). Some customers attempt to simulate EMI performance based on their PCB design. ANSYS is one we use at TI.

    You could also order the UCC12050 EVM and make pre-compliance EMI measurements or kluge together biasing your AMC1351. You can see the UCC12051 EMI performance measured against CISPR25, class 5 here. UCC12050 and UCC12051-Q1 are the same EMI performance.

    Regards,

    Steve

  • Hi Steve,

    Not sure what you mean by "verify them before manufacturing the board"?

    I apologize for the unclear explanation.
    We are verifying operation with EVM and have not created any custom boards yet. In the future, we plan to implement UCC12040 and AMC1351QDWVRQ1 on both sides to verify the radiated and conducted emissions of the custom board. The intent of the question is to know if there are any points to consider or how to perform simulation before testing with a custom board.

    Thanks,

    Conor

  • Conor,

    Thanks for your E2E contribution. Since we are wandering off-topic from the original question, I am closing this thread. Please click resolved if this helped and submit new E2E topic threads if you have additional questions.

    Regards,

    Steve