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TPS61021A: TPS61021ADSGR Output Voltage Drops Under Load

Part Number: TPS61021A

Tool/software:

Hi,

I'm working with the TPS61021ADSGR boost converter and I've encountered an issue where the output voltage drops when the load exceeds 300mA. Here's what I'm experiencing:

  • Input Voltage: 1.0V to 1.5V (from an AAA battery, also voltage source)
  • Output Behavior:
    • Under 200mA load, the output voltage works as expected.
    • Between 200mA and 300mA, the output voltage starts to drop gradually.
    • Above 300mA, the output drops completely to 0V.
    • Note: Load is given using DC Programmable load.

I'm using the converter to step up the voltage, but once the load goes above 300mA, the output fails completely. I have checked for any obvious issues with my connections, and the input is stable within the rated range.

In datasheet, it is given like it is capable.

Does anyone have any suggestions on why this might be happening? Is there a particular part of the circuit or configuration that could cause this behavior?

Webench simulation

  • Hello Nivethitha,

    Please check the input voltage when you step to 300mA. It is possible that the voltage on the VIN pin of the device is dropping below the minimum supply voltage.

    Best regards,
    Brigitte

  • Hi Brigitte,

    The input voltage is fixed 1.5V , but when load of 300mA is given, the output drops to zero. why does this happen?

  • Hello Nivethitha,

    Can you please check the input voltage with an oscilloscope on the IC VIN pin?

    Best regards,
    Brigitte

  • Yes brigitte, I can check and share the scope screenshots. But, Could you confirm that if we can use the same converter with AAA battery as input as 3.3V/3V output under 500mA load, with affecting the output voltage?

  • Hi Brigitte,

    Please find the below scope shot.

    Below is the schematic we implemented, the load is given across C10 , D12 is DNP (to neglect the forward voltage drop - used for testing purposes only)

  • Hi Nivethitha,

    I tried the same condition with 350mA load and did not see any problem. Please zoom in the VOUT-drop part to 10us/div. And add SW pin waveform.

    Hi Brigitte,

    Thank you for your help on this case.

    Best Regards,

    Travis

  • Hi Travis,

    Please find the below image, Could you mention which part of Vout you wanted to be zoomed in?

    This waveform is taken using TPS61021A-PWR723 Evaluation Module under 350mA load

    Could you confirm that if we can use the same converter with AAA battery as input(Voltage from 1V to 1.5V) as 3.3V/3V output under 500mA load, with affecting the output voltage?

    Also, please note when 2.5v is given as input the output voltage drops to 2.9v(which is expected to be 3.3v)

  • Hi Nivethitha,

    From the waveform, we can see that the VIN drops before VOUT. So I think the input rail has large internal resistance or low current limit and cannot support  that output power.

    Best Regards,

    Travis

  • Yes, Vin drops immediately after the load, but the evaluation module is supplied from 3A,DC power supply. 

    Vout delay in drop can be of output capacitor?

    How will it behave with battery as input, wont it be able to deliver required load current for eg.(350mA atleast)?

  • Hi Nivethitha,

    Maybe the 3A DC power supply have terrible transient performance. Please apply bulk capacitor over 200uF on the input side and see whether the VIN still drops.

    The 22uFx2 output capacitor cannot hold Vout for over 600us.

    About battery input, this depends on your internal resistance. If the battery has terrible internal resistance, it'll still encounter such Vin_drop -> device_reset problem. You can calculate the maximum output power of battery by (Vbat_open)^2/(4*Rin) 

    Best Regards,

    Travis

  • We have conducted tests using the AAA Duracell battery, as well as two different power supplies, and we observed that the output voltage sometimes drops to zero. In other cases, we noticed a gradual decrease in the output voltage under increased load. Specifically, with a 3.3V output, the voltage drops progressively from 3.3V to 3.1V, 2.9V, 2.7V, 2.5V, and so on, depending on the load conditions.

    Additionally, we used a 100µF capacitor in parallel with the existing 150µF capacitor that is already integrated into the evaluation board. However, this did not fully resolve the voltage drop issue.

    Could you please share your test results and setup when applying the same 350mA load current with a 1.5V input? It would help us compare performance and identify potential solutions to improve transient performance.

    Our requirement is,

    Input voltage - 0.9V to 1.5V (from AAA Battery)

    Output voltage - 3.3V

    Output current - 500mA

    with lower quiescent current(in uA)

    Please do suggest any boost converter that suits the application?

  • Hi Nivethitha,

    This picture is captured under below condition:

    Vin1V Vout3.3V Iout 0A->500mA->0A

    CH1: VIN

    CH2:SW

    CH3: VOUT

    CH8:Iout

    I think TPS61021 suits this application well. If the VIN drop rapidly when load is applied, then other IC cannot work normally as well.

    Best Regards,

    Travis