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TPS7A8300: Regulator Output Shorted

Part Number: TPS7A8300
Other Parts Discussed in Thread: STRIKE

Tool/software:

What type of event (e.g. output short, input overvoltage, etc.) could cause a regulator failure with output hard shorted to ground? Part numbers are TPS74610PQWDRBRQ1, TPS74618PQWDRBRQ1, and TPS7A8300RGRT.

  • Hey,

    A hard short between the regulator output and ground typically indicates severe electrical or thermal overstress. Common scenarios that can lead to this type of damage on devices are

    1. Input Overvoltage or Transient Spikes
      • Exceeding the absolute maximum VIN rating (even briefly) can break down internal structures and cause a short.
      • Rapid high-voltage transients or load-dump events (in automotive environments) are typical culprits.
    2. Prolonged Short-Circuit or Heavy Overcurrent
      • While these LDOs have internal current-limit and thermal shutdown, a continuous short at high VIN can push power dissipation so high that the device overheats faster than protection can cycle.
      • Repeated thermal shutdown and re-start can eventually damage the pass element, leading to an output-to-ground short.
    3. Reverse Current or Reverse Voltage Stress
      • If the output is driven higher than the input, large reverse current can flow into the LDO, potentially damaging internal transistors.
      • Negative transients on the output (below ground) can also overstress internal diodes.
    4. ESD or EOS (Electrical Overstress)
      • A strong ESD strike or sudden surge can puncture internal junctions.
      • Improper handling or lack of surge protection on input/output pins can lead to device failure with a dead short at the output.
    5. Board-Level Damage or Solder Defects
      • Mechanical stress, cracked solder joints, or bridging during assembly can manifest as an internal short if the device or PCB traces are compromised.

    When investigating a shorted LDO, confirm all operating conditions (input voltage, load current, transients, startup/shutdown behavior) stay within the device’s Absolute Maximum Ratings. For high‐stress or automotive environments, incorporating transient suppression, reverse‐voltage protection, and robust ESD measures helps prevent these failure modes.

    Hope this Helps,

    Vahnroy Hosear

  • Would Input Overvoltage result in output overvoltage? I'm not sure how well the output would regulate voltage before input structure is damaged in an overvoltage scenario (e.g. 28V short to 5V that is connected to VIN).

  • Hey,

    Generally, Once the applied voltage exceeds the device's absolute maximum rating, we lose reliable control over the output. It is not safe to assume the LDO can continue regulating at its normal output level. Rather, the device may fail catastrophically, leading to short-circuit conditions or an unintened higher output voltage if the internal structures break down in a way that couples VIN to VOUT.

    Hope this answers your question.

    Best,

    Vahnroy Hosear