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UCD3138: Seeking control IC for boost converter with zero voltage transition (ZVT) with auxiliary switch, for PFC (line current shaping) application

Part Number: UCD3138
Other Parts Discussed in Thread: UC2855A, UC2855B,

Tool/software:

Dear Sir/Madam,

we are designing a PFC input stage for a power converter.  High efficiency, low power loss, and low EMI (low dv/dt, low di/dt) are all important requirements.  We have identified a suitable power topology for this stage: Zero-Voltage-Transition (ZVT) boost, operating in CCM for most of the AC cycle for mid to high load power. 

This topology requires the following components:
1. Two (2) controlled power switches: the main boost switch, and an auxiliary switch to control the current in the auxiliary path that sets up ZVT/ZCT for the main power switch (and the main power diode).
2. Passive, and non-controlled semiconductor components, for the auxiliary current path: inductors, capacitors, diodes.
3. A control IC that can provide all the control and protection functions, and the gate drive to both the main switch, and the auxiliary switch.

From the analog product range, the UC2855A (and UC2855B) seems to be a good candidate for item 3.  However, it has been around a long time (pre-2000), and its pricing would suggest that it is nearing end of life. 
From the digital product range, the UCD3138 would seem to be capable of providing a solution, however, its capabilities seem far in excess of the requirements - we'd like a package with far fewer than 40 pins.  

So, my question is:  Are there any alternative products to the UCD3138 that provide the same functionality as the UC2855A or UC2855B, in particular:
(1) the ability to shape the line current of a CCM PFC stage, and
(2) implement ZVT?

Please note: this question is a continuation of a previous question:

e2e.ti.com/.../5882346

  • Hello Fabio,

    Based on the previous post, it looks like Uli answered your question about an alternative analog controller. Unfortunately, we do not have another analog PFC controller that can implement ZVT. Besides our analog PFC controller portfolio, we have the UCD3138x products, which are hardware-integrated digital power controllers, and our fully DSP-based MCUs C2x products. The C2x products will require even more firmware than the UCD3138x. See the images below and our Intro to UCD3138x Devices for a comparison. 

    How much smaller than the current UCD3138x products are you looking for? We do have an exciting new addition to our UCD3138x product family that will release soon. This new addition will have a new smaller package size. Please contact your local Field Applications Engineer (FAE) to learn about our latest UCD3138x product roadmap and timelines.

    Regards,

    Jonathan Wong