UCC28C56H: Design Questions on UCC28C56H Flyback Converter (85–1000V Input, 25V/80W Output)

Part Number: UCC28C56H
Other Parts Discussed in Thread: , TIDA-01505

Tool/software:

Dear TI Team,

I have selected the UCC28C56H controller for my flyback application and have been performing the design calculations using the UCC28C56H-Q1 datasheet, as the reference design there is very close to my requirements. I would appreciate your clarification on the following points.

Application specifications:

  • Input Voltage: 85 – 1000 VDC

  • Output Voltage: 25 V / 80 W

  • Switching frequency: 40 kHz

  • Calculated values: Lm = 600 µH, Turns ratio = 12.5:1 (Np:Ns::75:6) Aux winding = 5 turns, Rsense = 0.35 Ω, Secondary peak current ≈ 35 A

Questions:

  1. Can I directly use the HV startup circuit from the datasheet application note, since my input range is similar? Should I reduce R5 to adjust the startup current? Also, since D9 is shown as an 18 V zener (below UVLO_on), would it be better to select a 19 V or 20 V zener to avoid premature clamping?

  2. I am struggling with the calculation of slope compensation, current filtering, and leading-edge blanking. Section 9.2.2.13 of the datasheet provides general guidance, but not a clear derivation. Could you provide more detailed design equations or an example?

  3. The same uncertainty applies to the soft-start parameters — could you advise on how these should be calculated?

  4. My calculated secondary peak current is ~35 A. Since Schottky diodes with this rating become expensive, would it be acceptable to use a 10 A Schottky diode with Ifsm > 100 A, given the pulsed current profile?

I would greatly appreciate your guidance. Please let me know if further details are required from my side.