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BQ2954 charger circuit problem with input voltage

Other Parts Discussed in Thread: BQ2954, TPS2829, BQ24620

Hi,

I am using bq2954 IC from TI in my charger circuit to charge 2-cells (LiFePO4) in series. I have used the circuit in the following application notes.

1884.Using BQ2954.pdf

I have modified the above circuit to charge 2-cells in series. I have also replaced Q1 to Q4 using TPS2829 high-speed mosfet driver as they have advised in the notes. My inductor value is 15uH for 2 cells, rest everything is similar to the above circuit. My cell characteristics are:

Nominal Voltage per cell: 3.2V

Capacity per cell: 20Ah

When I use it to charge 2 cells in series (the cells are at 3.3V each at this moment, so total is 6.6V), I apply an input of 9V, and I am able to charge it properly as is shown by the correct waveforms.

However, when i reduce each cell voltage to arnd 3V each (6V total), and I apply the 9V to charge them, it seems that it is too much as now the waveforms become distorted showing that charging is not done properly. Then, when I reduce the Vin to arnd 7.8V the waveforms are correct again.

Could someone please explain as to why this is taking place? Why must I change the Vin when the battery voltage changes? Since I am designing a battery charger I must always supply a constant Vin irrespective of the battery pack voltage. How could I solve this problem?

Thanks a lot.

Sumit Bhowmick (sumitbhowmick.7@gmail.com)