This thread has been locked.

If you have a related question, please click the "Ask a related question" button in the top right corner. The newly created question will be automatically linked to this question.

BQ24045: Sometimes BQ24045 can't charge over discharge lithium battery

Part Number: BQ24045
Other Parts Discussed in Thread: TPS62742, BQ24230

Dear colleague,

Our customer encounter below issues:

Background:

This is Bluetooth product that uses BQ24045 as a charging IC. and the battery is a 4.35v high-voltage lithium battery with a rated capacity of 57mah. Powered by USB 5V1A, during use, I found that after over-discharge protection of the lithium battery, sometimes the battery can no longer be charged normally with BQ24045.

The main specifications of lithium batteries:

Protection IC: ITM-SS71A, over-discharge protection voltage 2.5V.

The voltage recovered from over-discharge protection is 2.9V.

Test Record:

1. Don't connect battery, after power on, test BQ24045 output:

Left waveform is rising edge in right waveform.

Result: BQ24045 will output a voltage of 3.96V for about 4 seconds

2. Connect 2 different batteries A, B in 2 different test. A and B are in over-discharged protection.

A: It can be charged normally, the waveform of the battery voltage after the system is powered on:

B: It can not be charged normally, the waveform of the battery voltage after the system is powered on:

Question:

1. If the battery is not connected, is the voltage waveform at the BQ24045 output terminal the same as described in the specification?
2. During the battery scanning phase, the specification describes that the scanning current is 125uA. Does this current always exist during the battery scanning process?
3. What are the output voltage and current of BQ24045 in the precharge stage? 
4. The specification describes that the threshold for BQ24045 switchings from pre-charge to fast charge is 2.5V. Does it mean that the battery we choose must be able to release protection at this 2.5V voltage?
5. I currently find that some batteries cannot be charged. What is the reason? I personally suspect that the battery is still on over-discharge protection, causing BQ24045 to fail to enter the fast charge mode.

6. Do we have a device that its precharge to fast charge threshold is above 3V and P2P with BQ24045?

Best Regards,

Rock Su

  • Hi Rock Su,

    1. Yes, this is part of the battery detect routine, see figure 14 of d/s
    2. The 125uA will only apply to TS low, this is a shutdown condition.  Battery detection current will be higher.
    3. The current will be what was set with the PRE-TERM pin, but if a load is connected it could be drawing enough of the 5 mA pre-charge current to prevent voltage from rising and unit resetting. 
    4. No, you do not need to sync the two voltages.  If the protector is open then precharge current will be enough to increase voltage.  Note if system load is connected to battery it will delay or prevent voltage from increasing.
    5. It is possible that the load on the battery is preventing unit from charging due to the load pre-charge current. Have you tried charging with no load? In this condition check the current into device, is it equal to precharge?
    6. This transition point should not be a problem.  We do not have higher voltage units.

     

    Also, recommend testing with a R-PRE-TERM increased in value to provided more precharge current.

    Best,

  • Hello Nick,

    thank you for your reply. 

    Now let me introduce my situation. We used BQ24230 + tps62742 as the power management of the system. This system can be used normally, and the charging and discharging of lithium battery are normal. But later, I want to increase the battery life of the product. I want to charge the battery voltage to 4.35v, so I later replaced it with bq24045 as the charging IC. 62742 remains unchanged, and 62742 is the load.

    After I replaced the charging IC, the problems mentioned above appeared. After the battery is discharged to the protection state, 24045 can not charge the battery, while 24230 can.

    I did the test again. I used the same lithium battery that was completely discharged to 0.5V (cell voltage, not the pack voltage) to test on 24045 and 24230 boards respectively.

    Test #1, lithium battery + 24045 + 62742, it can be seen that the precharge current is 5.3mA, the current can be stable for about 30 seconds, and then it starts to slow down to 0, in this 30 seconds, the cell voltage will slowly rise to about 2V, and it will not change, you can see that 62742 has zero point output of several V, that is, load should be working.

    Test  #2, lithium battery + 24230 + 62742, it can be seen that the precharge current is 4.3mA, the current can be continuously stable to charge the cell voltage to 3V, and then start to enter the fast charging stage, the current changes to 43.5ma, it can be seen that 62742 has a normal output of 3.3V. Everything is normal

    So I want to know,

    1. Why can't 24045 precharge current continuously and stably charge the battery to 2.5V (fast charging threshold), and why does the precharge current decrease slowly by 5.3mA?

    2. Is the design difference between 24045 and 24230 the cause of this problem? If it is? What are the specific reasons?

    Best Regards,

    Peter

  • Hello Nick,

    Continue with test #1 above:

    I float the pre term pin. Under the same test conditions, the precharge current will change to 10mA, which can charge the battery to 2.0V, and then the battery voltage will remain unchanged. However, in this process, the current of 10mA will slowly decrease to 0.5ua, and the output of system load 62742 can reach 1.4V, and then remain unchanged.

    I suspect that 24230 supports DPPM (dynamic power path

    Management) function is not supported by 24045, which results in 24230 can be charged normally and 24045 can not be charged normally.

    So, is the real reason DPPM?

    Best Regards,

    Peter

  • Hello Nick,

    for your reply:

    "Note if system load is connected to battery it will delay or prevent voltage from increasing."

    Now I can basically confirm that the problem is caused by the system load.

    thank you.

    Best Regards,

    Peter

  • Hi Peter,

    BQ24045 is not reaching the fast charge due to the system load keeping battery voltage low. Devices like BQ24230 are powerpath which allows for charging of battery and powering system at the same time. The image below discusses this.

     Hope this clears things up,