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TPS27S100: TPS27S100A Fault activation problem

Part Number: TPS27S100
Other Parts Discussed in Thread: TIDA-01600, ULN2003A,

I realized a circuit using TPS27S100A integrated circuit to drive a 24 Vdc load (inductive or not). My circuit is very similar to Texas reference design TIDA-01600.

Here you can find the TIDA-01600 design: https://www.ti.com/tool/TIDA-01600

My circuit looks lite to work correctly, but analyzing it deeply I noticed that at turning-on and turning-off of TPS27S100A, the Fault signal of TPS27S100A (/FLT, pin 14) activates.

In particular, when TPS27S100A turns on, Fault signal go to low state for 250 us, and, when turn off, Fault signal go to low state for 6.5 ms.

If I set the low side switch (the ULN2003 in TIDA circuit) always on, when TPS27S100A turns off, Fault signal is always high.

It looks like that Fault signal activation (when TPS27S100A turns off) is due to opening circuit (by ULN2003) while load current is not still zero.

I have tested the circuit with different load, such as 1 KOhm and 75 Ohm (that is, 24mA and 320 mA load current).

Did anybody notice a similar behavior using TPS27S100A integrated circuit?

Thanks.

Renato Colombo

  • Hi Renato,

    When ULN2003 is always on and you turn off TPS27S100A, there is no FLT reported but what about the situation where ULN2003A is always on and you turn on TPS27S100A, does the FLT signal go low? 

  • Hi Shreyas.

    When ULN2003A is always on and I turn on TPS27S100A, the FLT signal goes low, with same timing as both components turn on at same time.

    Fault signal remains in low state for 250 us.

    Best regards

    Renato Colombo

  • Hi Renato,

    Keeping ULN2003A turned on so that there is a path to GND, could you please share the following scopeshot during the turnon event:

    Ch1: VIN

    Ch2: VOUT

    Ch3: FLT

    Ch4: IOUT

    What is your current limit set at? And what is the nature of the load?

  • Hi Shreyas,

    Sorry, but today I was involved in other problems and I had no time for this. I hope tomorrow I could send you the scopeshot you're asking.

    For the current limit, there is a 1.21 KOhm resistor between pin 13 and pin 2.

    The load actually is only a resistor, 1 KOhm or 75 Ohm (depending on test I was performing).

    No inductive load, at the moment.

    Best Regards.

    Renato Colombo

  • Hi Renato,

    Thanks for confirming. That current limit resistor lines up with a 2A external limit. I wonder if there is any inrush current during turn on that is triggering the FLT for a while. 

  • Hi Shreyas

    I think I partially resolved.

    I changed the "ILIM" resistor, from 1.21 KOhm to 681 Ohm (I do not calculate the new limit current).

    In this way, taking ULN2003 always on, the Fault signal never activates, neither at turn-on nor at turn-off.

    Even driving ULN2003 on and off, the Fault signal do not activate at turn-on.

    But the Fault signal activates at turn-off. So I think that TPS27S100A sees an open load circuit before current is zero (due to opening of ULN2003).

    TPS27S100A and ULN2003 turn-on and off at the same time. Maybe, if ULN2003 turn off a little bit later than TPS27S100A, the Fault signal do not activate.

    But it is not so simple to perform a test like this, with my actual circuit. I need to thik about this.

    Do you still need the scopeshot you asked me? Now I have it.

    Best Regards,

    Renato Colombo

  • Hi Renato,

    Please share the scopeshot if you have it as it will help us understand the situation better. With 681Ohm I think the CL is around 3.5A.

    My initial suspicions for turn on failure is that inrush current is clamped by the device and then the current drops.

    For turn off, I suspect the same as you. The device is seeing an open load and I think if you could turn off TPS27S100 first and then turn off ULN2003A the FLT will not be reported.

  • Hi Shreyas

    Here are the scopeshots.

    Unlucky, I'm using a two channel scope, so I must post two images.

    In the first, you can see the TPS27S100A command (EN, pin 3) in yellow and the VOUT (pin 5,6,7) in green.

    In the second, you can see the TPS27S100A command (EN, pin 3) in yellow and the /FLT out signal (pin 14) in green.

    Using 861 Ohm resistor on ILIM, the second image becomes as follows:

    I would like to turn-off ULN2003 some time after TPS27S100A, but it is not so simple to realize in my actual board.

    But this is only a prototype board, so I think I could do this when remastering the board.

    Best Regards,

    Renato Colombo

  • Hi Renato,

    Do you have a current measurement that shows the current flowing through the device on turn on?

  • Hi Shreyas

    No, I do not have it, sorry.

    Best Regards,

    Renato Colombo

  • Hi Renato,

    I think there must be some initial current limit fault that is being triggered. The current waveform will help troubleshoot this.

    Seeing as how you have found a work around for now, I will go ahead and close this post.

    But please feel free to open a new one or email me directly at s-dmello@ti.com for support if you have further questions.

    Thank you for using TI High Side Switches in your designs.