I would like some clarity on the following items:
1) Tolerance on the I.TRIP: What is it? The datasheet only say 10uA typical. Variance on this value will affect the accuracy of the overcurrent protection threshold.
2) Low-side MOSFET on-resistance (R.DS(on)L): What is the actual max value? 4.94mohms (Pulled from Electrical Characteristics Table), 5.7mohms (Pulled from Current Sense and Overcurrent Protection), or neither? Do you have a plot of the Rdson (for the high- and low-side FETs) over temperature?
3) Discrepancy between the IOCP threshold in the Electrical Characteristics Table and Equation provided in the Current Sense and Overcurrent Protection: The equation and the characteristic tables do not align (see below for math).
From Datasheet:
Using Equation 3:
V.TRIP = R.TRIP * I.TRIP = (49kohms) * (10uA) = 490mV
Modifying Equation 4 to just represent the valley level of the inductor current:
I.OCL (w/ R.DS(on)L = 5.7mohms) = V.TRIP/(8*R.DS(on)L) = 490mV/(8*5.7mohms) = 10.74A
I.OCL (w/ R.DS(on)L = 4.94mohms) = V.TRIP/(8*R.DS(on)L) = 490mV/(8*5.7mohms) = 12.39A
Both of these R.DS(on)L values do not match the 11.5A I.OCP threshold stated in the electrical characteristic table. For the table to align with the equation, the R.DS(on)L must equal to ~5.33mohms.
I.OCL (w/ R.DS(on)L = 5.7mohms) = V.TRIP/(8*R.DS(on)L) = 490mV/(8*5.33mohms) = 11.4916A
Applying the same logic for the typical condition, the typical R.DS(on)L must equal to ~4.07mohms.
I.OCL (w/ R.DS(on)L = 4.07mohms) = V.TRIP/(8*R.DS(on)L) = 490mV/(8*4.07mohms) = 15.0491A
Any help will be appreciated!