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looking for a dual and/or triple channel ideal diode (/ power ORing) controller

Other Parts Discussed in Thread: LM74700-Q1, LM74800-Q1, TPS2412, TPS23525, TPS2413, LM7480-Q1

Hello,

I believe that a single channel controller (e.g. lm74700-q1) cannot prevent some (transient) cross conduction between the 2 channels.

This is because it takes some time (or some reverse current) to turn OFF the MOSFET that was initially ON.

My application cannot have this type of cross conduction behavior.

A solution would be to use a dual and/or triple channel controller.

A 2 or 3 channel controller can implement a "break before make" scheme in order to prevent cross conduction.

Do you have any dual and/or triple channel ideal diode (/ power ORing) controller ?

My application in short:

- 2 and 3 channels ideal diode / power ORing

- VDC max = +14.5V

- IDC max = 25A

- N channel MOSFETs preferred

  • Hello Frederic,

    LM74700-Q1 is linear regulation controller which completely blocks reverse current from one channel to another.

    There wont be any cross conduction from one power supply to another power supply.

    If two power supplies voltages are different then one power supply with higher voltage will supply the full load current.

    If the two voltage rails are close enough, then both will share the load current. (no cross conduction).

    But I believe based on the implementation of "break before make" scheme, you are asking about power MUX or a priority power MUX.

    This would require two back-back connected N-Channel MOSFETs in each of the 3 power supply paths.

    We recommend to use LM74800-Q1 which support power MUX for 25A applications using external N-FETs.

    This is discussed in more detail in the application note (Design 6, Figure 15) : https://www.ti.com/lit/an/slvaes2/slvaes2.pdf?ts=1594921629574

    There are other "break before make" implementation that is discussed in:

    1. 

    2. 

    The above application note talks about using eFuse or Load switches to implement power MUX.

    The same concept is reused in the priority power MUX implementation in Design 6 of https://www.ti.com/lit/an/slvaes2/slvaes2.pdf?ts=1594921629574

    Let us know if you require further support on the power MUX implementation.

    Regards,

    Kari.

  • Hello Kari,

    Thanks for your feedback.

    I agree: To control the voltage of the MOSFET gate, LM74700-Q1 has a linear regulation.

    LM74700-Q1 has also 2 fast comparators:   fast turn ON  + fast turn OFF

    The problem is that the linear regulation is quite slow (/low current) and my MOSFET is a high current MOSFET.

    Therefore, it takes either

    - a significant amount of time    (linear regulation + "high" gate capacitance)

    or

    - a significant amount of reverse current (fast comparator => -11mV / 2mOhm = -5.5A)     (-11mV is the typical threshold for fast turn OFF) to turn OFF the MOSFET.

    During this time there a a "cross conduction current" flowing from one "ideal diode" to the other "deal diode".

    My application cannot accept this behavior.

    Do you agree with my analysis?

    Do you have a solution for this?

    Ideally, I would like to avoid back to back MOSFETs (and shut resistors) because:

    #1    the function needed is only "ideal diode"

    #2    2 MOSFET = more space + more voltage drop + more heat

    I will also look at the documents you have provided.

    Thanks

    Frederic

  • Hi,

    For slow change in power supply, both the linear regulation and reverse comparator act together to reduce the peak reverse current.

    The peak amplitude and time for which the reverse current flows depends on how the two power supplies vary with each other.

    For slow changes in power supply voltage rails with another supply, the peak reverse current is not -11mV/2mohm (-5.5A). When the difference in power supply changes, the linear ORing scheme is also reducing the gate voltage, this leads to increase in RdsON and RdsON increases as power supply difference increases. Note that while the RdsON reduces, power supply sitll provides current in forward direction. Thus eventually the RdsON is increased high enough to block the reverse current completely. 

    But if the inputs are changing faster, then maximum peak reverse current is -11mv/rdsON for 1us, because linear regulation will not react and only the reverse comparator would react quickly within 1us to turn off the MOSFET.

    We have other options for ORing where the reverse current threshold is programmable. TPS2412 is a linear ORing controller with maximum rating 16V and suitable for high current applications. Reverse current can be programmed as close as -2mV or -1.5mV. 

    Note that TPS2412 doesnot support reverse polarity input protection. Let us know if you require reverse polarity protection, as we have other options like LM74800-Q1 which has -4.5mV reverse comparator threshold and supports reverse polarity protection.

    Regards

    Kari.

  • Hello Kari,

    To answer your questions, I will try to complete the requirements:

    - 2 and 3 channels ideal diode / power ORing
    - VDC max = +14.5V
    - IDC max = 25A
    - N channel MOSFETs (preferred)
    - fast turn ON (storage capacitor for the charge pump)
    - 105 or 125degC operating temperature       85degC (acceptable??????)
    - reverse input voltage protection (ideally)
    - no back to back MOSFET (preferred)

    - no/minimum transient reverse current 

    (Transient reverse current causes serious problems in my application.

    For example, if you inject current in the output of a synchronous boost, the boost will apply its output voltage to its input

    thus causing serious problems

    )

    About "But if the inputs are changing faster, then maximum peak reverse current is -11mv/rdsON for 1us, because linear regulation will not react and only the reverse comparator would react quickly within 1us to turn off the MOSFET."


    I agree with everything you said:

    "slow" input voltage transitions are not a big problem

    "fast" input voltage transitions are not a big problem

    The problem is "medium" speed input voltage transitions.

    Both TPS2412 and LM74800-Q1 seems good suggestions to decrease the transient reverse current (cross conduction between the 2 ideal diodes).

    However, there seems to be a risk of having the fast turn OFF threshold closer to zero. The risk is instabilities (due to noise or other things).

    Also, I was thinking that a dual (/tripple) ideal diode controller could completely eliminate the transient reverse current

    by making sure that only one MOSFET is ON  => break before make

    Could you comment on this?

    Thanks,

    Frederic

  • Hello Frederic,

    Thank you for sharing more about the application use case, this helps us to get back to you quickly.

    Medium transitions such cold crank are 12V/10ms or less than that. During such scenario LM74800-Q1 works effectively to prevent reverse current even under severe cold crank situations. But if have a specific frequency range or ramp rate, we can check that out as well.

    I agree having two dual ideal diode controller could eliminate the transient reverse current as both try to regulate the gate voltage, RdsON on each of the MOSFETs would increase resulting in overall increase in RdsON and leading complete block of reverse current.

    But this would add to power dissipation due to two series MOSFETs.

    Regards,

    Kari.

  • Hello Kari,

    About

    "

    I agree having two dual ideal diode controller could eliminate the transient reverse current as both try to regulate the gate voltage, RdsON on each of the MOSFETs would increase resulting in overall increase in RdsON and leading complete block of reverse current.

    But this would add to power dissipation due to two series MOSFETs.

    "

    I was actually thinking about 1 controller for 2 ideal diodes => 1 MOSFET per channel

    in order to eliminate the transient reverse current.

    but it seems that TI does not have a solution like this.

    Is this correct?

    Thanks,

    Frederic

  • Hi Frederic,

    Yes, TI does not have a single controller to control two MOSFETs in the positive power rails.

    But TPS23525 is dual ORing controller but it is designed for negative voltage power application.

    Regards,

    Kari.

  • Hello Kari,

    Thanks for the confirmation.

    Do you agree that a dual (ideal diode) controller would (or at least could) completely eliminate (or at least strongly improve) the transient reverse current (/ cross conduction from one diode to the other diode) ?

    Thanks,

    Frederic

  • Hello Frederic,

    Well, not exactly. Dual ORing controller also may not solve the problem unless you can detect the reverse current close to 0-A.

    TPS2412/TPS2413 has programmable reverse current which can be set to positive also (Reverse turn off at small positive current). RSET is programmable.

    But for this to work, you would need to have a minimum forward current so that reverse threshold (set to slight positive current) does not turn off.

    However, TPS2412/TPS2413 does not support reverse polarity protection.

    Next solution is to look for existing ideal diode controller solutions such as LM7480-Q1 or LM74700-Q1.

    LM7480-Q1 and LM74700-Q1 can support very fast transient response as highlighted and but they don't have programmable reverse threshold.

    Importantly, having a similar output capacitance compared to the input side capacitance (boost output) can certainly help to turn off the MOSFET very quickly even at slow changing inputs. With comparable or similar Output capacitance and input capacitance, a small, slow moving swing in the input voltage would mean input capacitance (boost output caps) is discharging momentarily and total output capacitance of the ORed output would have to keep charging the input side capacitance. This current is Cout x dVout / dt. For slow moving output ( or input), dt is large, dVout is small. But increasing Cout will increase the reverse current quickly and leads to turn off the MOSFET before actual reverse current flows back into boost (it only charges the output capacitance of the Boost).

    If you could share the intermediate frequency where they may leak high reverse current, we can help you run simulation or test it out.

    Regards,

    Kari.