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TIDA-00120: Regarding Output Voltage

Part Number: TIDA-00120
Other Parts Discussed in Thread: MSP-FET

I am using TIDA-00120 reference design with same code provided by TI.

While i am testing i can see the output voltage is gradually increasing  with increase in input voltage . There is no stable output. when i connect the 12V battery at BAT+ and BAT- terminals i can measure the output voltage as 15VDC.  

What is the issue with my board? Please help me to sort out my issue

regards

Naresh

  • Hi Naresh,

    Thanks for your post. I need some time to find the owner of this TI Design and get back to you later.

    B.R
    Winter
  • Naresh,
    Are you using the software provded with the TIDesign as is? Any other changes to the design?
  • Hi Bart,

    Thanks for the reply. I Didn't make any changes to the design. I am using same software provided by TI

    regards

    Naresh

  • Hi Winter ,

    Thanks for the reply. Please try to find ASAP
  • Naresh,
    The design should be attempting to track to the maximum power point. With no load or battery connected, it will just increase the output voltage in attempts to get there.

    When you connect the battery, where are you measuring the output voltage at? At the load terminal? Are you also able to determine what state hte software is in (in the charging profile).

    Regards,
    Bart
  • Hi Bart,

    I am measuring the output voltage at Battery terminal and also Load Terminal.

    With No load the voltage is 13.5V and when i connect the battery , it is increasing to 15V. 

    Please advice me one more thing. I want to use this for 48V system. Do i need to change only the MOSFETs or any other components? Please confirm

    regards

    Naresh

  • Naresh,

    Could you provide more information about the battery you are using? If the battery's internal resistance is high (typically due to age), the voltage will begin to rise when the system starts pumping current into it. If this is the case, it can only be charged in CV mode.

    Regards,

    Bart

  • Hi Bart,

    I am using 12V, 65Ah Lead acid battery. This battery we are using from more than a year. I hope my MPPT is working fine

    regards

    Naresh

  • Naresh,
    I have a few other things things I'd like you to check if possilbe.

    In the firmware (main.c), on lines 125 to 131 (the battery configuration parameters), have you changed any of these values? By default the firmware should switch to CV mode before 15V.

    Can you validate the value of the resistor divider networks for the voltage sensing?

    Do you have the GUI connected? If so, can you send a screenshot of it when it's operating at 15V so I can see the other parameters as well?

    Regards,
    Bart
  • Bart ,

    I didn't change anything in the firmware.

    The voltage sensing resistor divider network values are R56 = 178K and R55 = 13.3K.

    I am unable to connect to GUI. I don't have the MSP430 launchPad. Is it possible to connect to GUI with MSP430FET?

    regards
    Naresh
  • Naresh,
    No, the MSP-FET does not have a UART-SerialUSB converter integrated into it. Even just a generic converter you might have hanging around will work though.

    If the GUI isn't connected though, there are a few parameters when you have the battery connected you might be able to share that will help me here:
    1. The input supply (PV) voltage
    2. The input supply current
    3. The load voltage
    4. The battery voltage

    It is also possilbe to run the software in debug mode so you can see what state the charging system is in (CV or CC). Just be sure to double check the power path for the 3.3V rail so that there is no loops that might damage the FET or your computer.

    Regards,
    Bart
  • Bart,

    Below are the details when i connect my Battery(12V, 65Ah) to MPPT

    Input supply Voltage = 17.5V(DC Source)
    Input supply current = 5.2A
    Load Voltage = 15.2V(at LOAD +, LOAD - terminals)
    Battery Voltage = 15.2V(at BAT+, BAT- terminals)

    regards
    Naresh
  • Naresh,
    With those parameters, we can estimate the battery charge current to be about 5.8A. That value is below the 0.1C recomended for most Lead Acid batteries, which leads me to think that there is damage to the battery causing higher internal resistance. You can check the batteries datasheet for specific charge parameters, and set these in the firmware for the MPPT controller.