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Issue with driver based on TPS61165

Other Parts Discussed in Thread: TPS61165

Hello team,

We are trying to develop a LED driver with TPS61165 with three nos. of 1 W LEDs in series at the output and the circuit configuration as given in the typical application on the first page of the data sheet.

The CTRL pin was tied to Vin during the operation.

The observations are as follows:

- When the input voltage is increasing, the output voltage increases in boost mode. At no load, when the input is 5 V, the output is 36 V.This is ok.

- When the LEDs are present at the output, the output voltage seems to follow the input voltage and the LED brightness is very low.  There was sort of a blink at Vin of 2.3 V and then the LED doesn't glow.

- When the inductor value is changed from 10 uH to 22 uH, the output voltage  increases rapidly to very high voltage(> 500 V!) and the current also spikes to above 9 A!!  This surprising observation happens at Vin of around 2.5 V. So we then decrease the voltage after the same.  

We are basically trying to develop LED driver for LED wattage of 0.5 W to 3 W using a single Li-Ion 3.7 V battery of 1100 mAh to 2600 mAh capacity.

Inputs to solve the issues and configure TPS61165 for our current requirement will be really appreciated.

I look forward to hearing from you soon.

Regards,

Mehul Raval. 

  • Hi,

    Please find the circuit diagram and PCB layout as in the figures below.

    Kindly suggest any improvements to be done.

  • Some questions:

    What is the part number for L1?

    What is the part number for D1?

    Are the capacitors and inductors leaded components?  I would recommend surface mount components due to the much lower inductance.

    Some suggestions for the layout:

    The connection from SW to D1 anode is too long.  this should be made as short as possible.

    Once D1 is placed closer to SW, C3 will need to be placed as close as possible to the cathode of D1.

    L1 connection to SW needs to be made shorter.  Once D1 is moved, this should fix L1 placement.

    Thanks

    Travis

  • Hi Travis,

    Sorry for the delayed response.

    We will redesign the PCB based on your inputs and get back.

    Thanks once again.

    Mehul.