This thread has been locked.

If you have a related question, please click the "Ask a related question" button in the top right corner. The newly created question will be automatically linked to this question.

AM3354 : High current consumption on VDDSHV6 power inputs

Other Parts Discussed in Thread: AM3354, TPS65910A

After a couple of years working well in the field, last week we got multiple failing boards back with an AM3354.

 

Below a short description of the failure and how I found it :

All boards are from different production batches (and revisions) but do have the SAME failure.

 

We use the Vaux2 LDO output (3.3V @ 150mA max) from the TPS65910A to power all the VDDSHV6 power inputs on the AM3354. Lucky enough we have a bead on this line so I can measure the consumption :

 

On a good working board its 3mA at boot, 46mA max running and average of 39.7mA.

 

Now we got more than 10 failing boards back from the field (running from 1 to 2 years), where this Vaux2 was around 0.4 V. Step I already done :

 

  1. Removed the bead.

  2. Vaux2 output was retuning to 3.3V, so PMIC ok

  3. Removed all small ceramic caps on the VDDSHV6 power line and checked them for shorts, all where ok.

  4. Put an external 3.3V supply on the VDDSHV6 lines, in the first second it took 0.5A on two boards and almost 3A on a third.

  5. After that the current dropped to normal  and the AM3354 booted normally

  6. Replaced the bead with a short (only because I’m no able to resolder the bead in 0402 size).

  7. All three boards are running again from the PMIC Vaux2 ? Tested most I/O and all is ok

  

Is there any reason for this increased consumption on the VDDSHV6 lines, latch up ?

  • Hi Steve,

    One thing to check is that you have no I/O signal to the processor powered before AM335X power supplies have ramped up. I/O pads are not fail-safe and it's possible that there is parasitic leakage through them.
  • We can only assume the device received an Electrical Over Stress (EOS) event that caused some internal damage that created a low impedance path from VDDSHV6 to VSS. Your external power supply was able to source enough current to burn open this path. It is hard to say where the circuit was damaged and its effect on device operation. For example, the ESD protection circuits may have been partially damaged by the initial EOS event then the external power supply was able to source enough current to open this low impedance path. If this were the case, the respective IO cell may still operate without any ESD protection.

    The only way to know for sure is to submit these device to TI for failure analysis. You would need to contact your local TI rep to begin this process. It may be helpful if you submit units that represent the condition before and after the external power supply is connected so the FA team can contrast before and after condition.

    Regards,
    Paul
  • Dear Biser,

      Yes this hase been checked, all external power is switched on by the processor once it has booted.

      regards,

      Steve

  • Dear Paul,
    We will pop the question to our local TI rep, but we find it strange that our device did not show this issue up to now (more than 20k devices running in the field for over 2 years) and now suddenly 12 failures.
    Our device has a good ESD protection and almost no external connection (expect USB).
    I still have 4 boards with the failure that I did not touch yet, it would help us a lot if we would know the exact pins that got the ESD discharge, now we are starting a redesign.

    Regards,
    Steve
  • What is the maximum voltage on any I/O pin (example UART1_RTSn) of the VDDSHV6 group if powered by 3.3V please ?

     

    I only found a value of 3.8V absolute max and 3.465V operating condition max for the VDDSHV6 power rail.

     

    Is there any protection foreseen on the I/O pins, for example a diode to the power rail ?

  • Hi Steve,

    This is the "Steady state max voltage at all IO pins" parameter in section 5.1 (page 80) of the AM335X Datasheet Rev. H. Make sure you also check Note 8 below the table. AM335X I/O pins are not fail-safe, with the exception of USB0_VBUS and USB1_VBUS.