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TPA3116D2: TPA3116 excessive current at idle

Part Number: TPA3116D2

Hello, I have 2 TPA 3116s on my prototype board.  I have them sync'd in master/slave configuration.  I have implemented an output filter with the same values as the one from the eval board (TPA3116D2 EVM).  I am using a 24vdc supply.  At idle (no signal), my PSU reads around 400mA current draw.  When I disconnect the TPA 3116s, the current draw goes down to around 100mA.  I measured around 65 deg C on the inductors and on the amps.  The switching frequency is 400khz.  The signal from the amp looks decent (400khz square wave 0-24vdc); on the output side, I measure around 12vdc (both positive and negative).  The current draw seems the same whether I have speakers connected or not.  It seems to play fine, and even when I'm playing at max volume, it continues at around a 400mA draw (average).  My output inductors are Taiyo Yuden NR6045T100M.

So it seems that the output inductors are sucking up too much power -- but my SPICE simulation shows that the current should be much lower.  I'm at a little bit of a loss as why it's so inefficient.  Any thoughts on what I should look at?

Thanks!

Chris Deckard

  • 400mA at idle is about 5W of power that's being wasted. It has to go somewhere, otherwise your measurement method is incorrect (maybe 40mA?). Which one is getting very hot; the inductors or the chip?

  • I thought my measurements were incorrect at first as well, but two different bench supplies are reporting 400mA.  It goes down as I lower the voltage, of course (around 250mA @ 12v).  Both the chips and the inductors are around 65 deg C.  Since this is a prototype, I just have a piece of 3mm Al stock on the chips as a heatsink.  The output waveform looks correct, and it seems to operate fine.  Thoughts?

    Thanks!

    Chris

    Jesse van der Zouw said:

    400mA at idle is about 5W of power that's being wasted. It has to go somewhere, otherwise your measurement method is incorrect (maybe 40mA?). Which one is getting very hot; the inductors or the chip?