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DLP3010EVM-LC: CS2747855: DLP product selection for machine visione application

Part Number: DLP3010EVM-LC
Other Parts Discussed in Thread: DLPDLCR3010EVM-G2, DLP3010

Tool/software:

Dear TI E2E support forum,

I've opened a support ticket (CS2747855) and was instructed to post on this support forum. I'll copy and past the ticket.

Our customer needs a Machine Vision system to guide a human operator in the process of placing components into an automated processing chamber. The chamber is equipped with a number of mechanical holders which can keep the components. When all the components are ready, the automated processing begins. The idea is:

  1. operator scans a component (e.g. with a barcode reader or the like)
  2. the system determine the correct mechanical holder wher the component should be placed
  3. a projector (I hope a TI's one) highlights the mechanical holder with, e.g. a green light surrounding it
  4. the operator places the component on the highlighed holder
  5. our machine vision system verifies correct placing and correct placed component
    1. if there is an error, the projector will highlights the error, e.g. with a red light
  6. repeat from point 1 until all components are loaded

We need to determine model and number of projectors to be used. We have little experience with projectors in general and were evaluating DLP® 3010 Light Control Evaluation Module DLP3010EVM-LC or DLP LightCrafter Display 3010EVM-G2 DLPDLCR3010EVM-G2 but we are open to other solutions.

The chamber and the mechanical holders are mainly made of stainless steel. The chamber will be illuminated by 3 Arteleta BR21.D with a mean illumination of about 1500 lux.

The mechanical holders are arranged in a 1700x1050 mm area, and the projector lens should be placed at a distance of about 550-650 mm. The throw ratio is about 0.337-0.34. We cannot increase the projector distance because of mechanical limits of the chamber (the projector should be placed inside the chamber). Note that only a small area of the entire projection area should be highlighted at a time (from 50x50 mm to 270x150 mm). Mechanical holders are grouped into zones inside the entire projection area, so we can also evaulate multiple projectors, one for each zone. The zones are arranged in this way (all measures are in mm and approximate) from the point of view of the projector:

This is a side view:

Zones 2, 3, and 4 have same dimensions. Please note that red lengths are the available space inside the chamber. If a single projector is not feasible, we can evaluate multiple projectors (I think one for zone 1, one for zone 5 and one for zones 2,3,4).

Please let me know which products are best suited for this kind of application and what evaluation board can we purchase to test.

  • Hello Fabio,

    Thank you for reaching out to us through E2E!

    It seems that your system will mostly be working with software as a solution as you plan to utilize multiple cameras to scan

    Could you please review this introduction to Machine Vision / 3D Scanning? After this understanding, are you planning to utilize the projector to simply project an image you will make in software - red outline, etc?

    The DLP3010EVM-LC offers the ability to project patterns onto an object that a camera would then scan while the DLPDLCR3010EVM-G2 projects the image in a small form-factor.

    Best,

    Aaron

  • Hello Aaron,

    Thank you for your reply. System's cameras will be controlled by our Machine Vision software. We need the projector to just project a green or red outline of the correct mechanical holder the operator should use. The available holders (thus the outlines) are fixed so the projected image will not be generated on the fly but in a offline step and they rarely changes.

    Important to us is getting a form-factor as small as we can, an amount of projected light sufficient to be visible in the expected 1500 lux of ambient illumination, and the ultra short throw ratio (0.337-0.34) at a distance between 550-650 mm.

    Do you think that the DLPDLCR3010EVM-G2 can fulfill these requirements? Does it have a suitable optics for this ultra short throw ratio? If not, is it suitable for the use case of three projectors (one for zone 1, one for zone 2,3,4, one for zone 5)? What is the correct configuration of DLPDLCR3010EVM-G2 we should order?

    Thank you very much, Best Regards,

    Fabio

  • Hello Fabio,

    Thank you for the additional information. I will assign this to my team that is working with the display version of the DLP3010 DMD. They should have more information about display application DMDs and the tolerances of what is available, I'll message them now as well to expedite a response for you!

    Thank you for your patience!

    Best,

    Aaron

  • Hello Fabio,

    Are you simply hoping to display an image via the projector? If so the DLP3010 G2 platform may fit your application best, otherwise if you are hoping to display pixel accurate patterns then the LC derivative would be the way to go.  I cannot comment on whether the optics and light output from the EVM meet your requirements as it is meant as an evaluation module for testing and initial learning as your design team begins working on your product. Please understand the EVM is not meant or qualified for resale. 

    Best,

    Max

  • Hello Maximus,

    thank you for your reply. Yes I need the projector to display a completely "black" image with only a small portion of another color (e.g. "green") and this highlighted area does not need to be pixel accurate. There are multiple areas which should be highlighted in this way.

    Thank you for pointing out that the EVM are not meant or qualified for resale.

    I need a powerful light source to surpass the 1500 lux of ambient light, and if possible an ultra short throw ratio because I need to cover a big area (1700 x 1050 mm) from 550-650 mm (almost 0.33 UST).

    If a single projector is not feasible, I am willing to consider using multiple ones. Do you know any available product meeting our requirements (and which we could resale)?

    Poking around the "DLP_Products_Optical_Module_Search_Tool_v4" I see that UST in visible light are only on the "Display" sheet and I have various options, but I need the projector size to be as small as possible. Some candidates may be:

    • USD53M and USD85LM from Ongine Technology Limited (http://www.ongine.com.cn/)
    • IPD1981MU from iView (http://www.iviewdisplays.com/, but the site is unreachable)
    • F27F_MF, FY82HA_MF from AnHua Optoelectronics (www.anhuaoe.com) but I cannot understand if they are ready to use or I should get some other hardware (on the "Model Number with Electronics included" column the say "EVM"...

    I know I may be asking too much because I should research more (and I am anyway), but do you know if any of these products meets my requirements (a stand-alone projector, meaning it does not need any other hardware, and which we can resale)?

    Thank you very much, Best Regards,

    Fabio

  • Hello Fabio,

    I am not familiar with any products which directly meet your required specifications, however EKB Technologies is a business which creates DLP systems for different applications and I believe they will design custom systems. Reaching out to them may be a good fit for you.

    Best,

    Max

  • Hello Max,

    Thank you for your reply. I already met EKB during my search and saw that they do not have a ready-to-use Ultra Short Throw. I will ask them if they can build something that meets my needs.

    Thank you again and Best Regards,

    Fabio