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DLP7000: Question regarding possible lifetime limitation and operational modes

Part Number: DLP7000
Other Parts Discussed in Thread: DLPC910, DLPC410

Hello,

at the momemt i'm trying to evaluate, if a DMD would be suitable for a technology change within our machines. Actually there are some questions that I cannot answer by only reviewing the data sheets and app notes. I'm quite new to this technology and apologize in advance for too stupid questions( ..and bad english).

Reliability:

I found a TI document, where the lifecycle of a DMD is declared to 120.000 operation hours= 120 Years in a typical portable buisness projector. What does that mean? If i would switch all mirrors continiously with a frequ. of 23KHz and keep all restrictions regarding thermal stress,would it still work over the 120k operation hours??

Are there any other parameters except the thermal influences created by electrical consumption and absorbed light that may limit the lifetime (certain wavelength that are more critical or create aging)?

Efficiancy:

we will be working with a violet light source of 405nm. The responsivity of the DL7000 is 95% at this wavelength, in comparsion with the UV version where it is much closer to 100%. If we keep all restrictions regarding thermal parameters, wouldn't be the DL7000 suitable too? (..also because the UV Version 5x more expensive)

Modes of Operation:

As we would like to shift the image through the DMD, i supposed that the only way is to transfer the whole image again and again. Unfortnalety this results in a incredible amount of data rate between the FPGA and the video controller. Is there a video controller that support some kind of row data shifting? Means : FIFO Update the image with a single row where 1. the existing image is shifted by 1 row (the olderst row is disposed ) and 2. the new data row is added.

Thanks for your help.

  • Hello Henrik,

    First welcome to the DLP section of the TI-E2E community.

    Regarding reliability, if you operate within the limits of the data sheet's Recommended Operating Conditions, then the DMD is warranted to operate for the length of the warranty period as listed for your region of the world.  Beyond that we cannot make a specific guarantee.  I will tell you that the more you exercise a DMD the better.  Therefore operating near top speed is fine.  

    Regarding wavelengths, those values are listed in the Recommended operating conditions.  At 405 nm the DLP7000 (i.e the visible part) allows 11 W/cm^2 provided that the thermal conditions are met.  If your use model meets these conditions, then there is no reason that the DLP7000 could not be used.

    Regarding efficiency, if the slightly reduced efficiency at 405 is acceptable, then again there is no reason it cannot be used as long as the power and thermal limitations are met.

    For Modes of operation, we do not have any DMD controller that provides row shifting as you are describing it.  However, if data is the same across multiple rows, then only the first and last row of that section needs to be updated if you have a controller that provides single row loading, such as the DLPC410 or the DLPC910. If each row is unique, then each and every row will need to be updated every time you wish to shift the image.

    I hope this information answers your questions.

    Fizix

  • Hello Fizix,
    thanks for the quick response. That helps a lot...
    regards,
    Henrik