I am seeing very bad accuracy of the internal temp sensor. We have 2 lot codes of parts that had a 30C positive offset. Recent lots exhibit anywhere from -19C to +20C offset at room temp. After discussing with TI and engaging their FAE, TI verbally has said the sensor is no better than +/- 20C. I don't know what application can use that poor of an accuracy. They claim it is primarily for calibrating the internal oscillator.
We made the naive mistake of setting an overtemp limit with the internal temp sensor.
They claim that they improved their process in Jan 2011 so we should not see any parts that are worse than 20C error.
The sensor variation within a lot code ranges about 20C after looking at a few samples from several lots. We really didnt look at a statistically significant number of samples however.
The temp sensor should not be used.