DRV8301-69M-Kit Potentiometer Speed Control Problem

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//! \file   solutions/instaspin_motion/src/proj_lab06a.c
//! \brief  Designing velocity trajectory changes using the SpinTAC Velocity Profile Generator
//!
//! (C) Copyright 2012, LineStream Technologies, Inc.
//! (C) Copyright 2011, Texas Instruments, Inc.

//! \defgroup PROJ_LAB06a PROJ_LAB06a
//@{

//! \defgroup PROJ_LAB06a_OVERVIEW Project Overview
//!
//! Designing velocity trajectory changes using the SpinTAC Velocity Profile Generator
//!

// **************************************************************************
// the includes

// system includes
#include <math.h>
#include "main.h"

#ifdef FLASH
#pragma CODE_SECTION(mainISR,"ramfuncs");
#endif

// Include header files used in the main function


// **************************************************************************
// the defines

#define LED_BLINK_FREQ_Hz   5


// **************************************************************************
// the globals

uint_least16_t gCounter_updateGlobals = 0;

bool Flag_Latch_softwareUpdate = true;

CTRL_Handle ctrlHandle;

HAL_Handle halHandle;

USER_Params gUserParams;

HAL_PwmData_t gPwmData = {_IQ(0.0), _IQ(0.0), _IQ(0.0)};

HAL_AdcData_t gAdcData;

_iq gMaxCurrentSlope = _IQ(0.0);

#ifdef FAST_ROM_V1p6
CTRL_Obj *controller_obj;
#else
CTRL_Obj ctrl;				//v1p7 format
#endif

ST_Obj st_obj;
ST_Handle stHandle;

uint16_t gLEDcnt = 0;

volatile MOTOR_Vars_t gMotorVars = MOTOR_Vars_INIT;

#ifdef FLASH
// Used for running BackGround in flash, and ISR in RAM
extern uint16_t *RamfuncsLoadStart, *RamfuncsLoadEnd, *RamfuncsRunStart;
#endif


#ifdef DRV8301_SPI
// Watch window interface to the 8301 SPI
DRV_SPI_8301_Vars_t gDrvSpi8301Vars;
#endif

_iq gFlux_pu_to_Wb_sf;

_iq gFlux_pu_to_VpHz_sf;

_iq gTorque_Ls_Id_Iq_pu_to_Nm_sf;

_iq gTorque_Flux_Iq_pu_to_Nm_sf;

_iq gPotentiometer = _IQ(0.0);
// **************************************************************************
// the functions

void main(void)
{
  uint_least8_t estNumber = 0;

#ifdef FAST_ROM_V1p6
  uint_least8_t ctrlNumber = 0;
#endif

  // Only used if running from FLASH
  // Note that the variable FLASH is defined by the project
  #ifdef FLASH
  // Copy time critical code and Flash setup code to RAM
  // The RamfuncsLoadStart, RamfuncsLoadEnd, and RamfuncsRunStart
  // symbols are created by the linker. Refer to the linker files.
  memCopy((uint16_t *)&RamfuncsLoadStart,(uint16_t *)&RamfuncsLoadEnd,(uint16_t *)&RamfuncsRunStart);
  #endif

  // initialize the hardware abstraction layer
  halHandle = HAL_init(&hal,sizeof(hal));


  // check for errors in user parameters
  USER_checkForErrors(&gUserParams);


  // store user parameter error in global variable
  gMotorVars.UserErrorCode = USER_getErrorCode(&gUserParams);


  // do not allow code execution if there is a user parameter error
  if(gMotorVars.UserErrorCode != USER_ErrorCode_NoError)
    {
      for(;;)
        {
          gMotorVars.Flag_enableSys = false;
        }
    }


  // initialize the user parameters
  USER_setParams(&gUserParams);


  // set the hardware abstraction layer parameters
  HAL_setParams(halHandle,&gUserParams);


  // initialize the controller
#ifdef FAST_ROM_V1p6
  ctrlHandle = CTRL_initCtrl(ctrlNumber, estNumber);  		//v1p6 format (06xF and 06xM devices)
  controller_obj = (CTRL_Obj *)ctrlHandle;
#else
  ctrlHandle = CTRL_initCtrl(estNumber,&ctrl,sizeof(ctrl));	//v1p7 format default
#endif


  {
    CTRL_Version version;

    // get the version number
    CTRL_getVersion(ctrlHandle,&version);

    gMotorVars.CtrlVersion = version;
  }


  // set the default controller parameters
  CTRL_setParams(ctrlHandle,&gUserParams);


  // setup faults
  HAL_setupFaults(halHandle);


  // initialize the interrupt vector table
  HAL_initIntVectorTable(halHandle);


  // enable the ADC interrupts
  HAL_enableAdcInts(halHandle);


  // enable global interrupts
  HAL_enableGlobalInts(halHandle);


  // enable debug interrupts
  HAL_enableDebugInt(halHandle);


  // disable the PWM
  HAL_disablePwm(halHandle);


  // initialize the SpinTAC Components
  stHandle = ST_init(&st_obj, sizeof(st_obj));


  // setup the SpinTAC Components
  ST_setupVelCtl(stHandle);
  ST_setupVelMove(stHandle);


#ifdef DRV8301_SPI
  // turn on the DRV8301 if present
  HAL_enableDrv(halHandle);
  // initialize the DRV8301 interface
  HAL_setupDrvSpi(halHandle,&gDrvSpi8301Vars);
#endif


  // enable DC bus compensation
  CTRL_setFlag_enableDcBusComp(ctrlHandle, true);


  // compute scaling factors for flux and torque calculations
  gFlux_pu_to_Wb_sf = USER_computeFlux_pu_to_Wb_sf();
  gFlux_pu_to_VpHz_sf = USER_computeFlux_pu_to_VpHz_sf();
  gTorque_Ls_Id_Iq_pu_to_Nm_sf = USER_computeTorque_Ls_Id_Iq_pu_to_Nm_sf();
  gTorque_Flux_Iq_pu_to_Nm_sf = USER_computeTorque_Flux_Iq_pu_to_Nm_sf();


  for(;;)
  {
    // Waiting for enable system flag to be set
    while(!(gMotorVars.Flag_enableSys));

    // Dis-able the Library internal PI.  Iq has no reference now
    CTRL_setFlag_enableSpeedCtrl(ctrlHandle, false);

    // loop while the enable system flag is true
    while(gMotorVars.Flag_enableSys)
      {
        CTRL_Obj *obj = (CTRL_Obj *)ctrlHandle;
        ST_Obj *stObj = (ST_Obj *)stHandle;

        // increment counters
        gCounter_updateGlobals++;

        // enable/disable the use of motor parameters being loaded from user.h
        CTRL_setFlag_enableUserMotorParams(ctrlHandle,gMotorVars.Flag_enableUserParams);

        // enable/disable Rs recalibration during motor startup
        EST_setFlag_enableRsRecalc(obj->estHandle,gMotorVars.Flag_enableRsRecalc);

        // enable/disable automatic calculation of bias values
        CTRL_setFlag_enableOffset(ctrlHandle,gMotorVars.Flag_enableOffsetcalc);


        if(CTRL_isError(ctrlHandle))
          {
            // set the enable controller flag to false
            CTRL_setFlag_enableCtrl(ctrlHandle,false);

            // set the enable system flag to false
            gMotorVars.Flag_enableSys = false;

            // disable the PWM
            HAL_disablePwm(halHandle);
          }
        else
          {
            // update the controller state
            bool flag_ctrlStateChanged = CTRL_updateState(ctrlHandle);

            // enable or disable the control
            CTRL_setFlag_enableCtrl(ctrlHandle, gMotorVars.Flag_Run_Identify);

            if(flag_ctrlStateChanged)
              {
                CTRL_State_e ctrlState = CTRL_getState(ctrlHandle);

                if(ctrlState == CTRL_State_OffLine)
                  {
                    // enable the PWM
                    HAL_enablePwm(halHandle);
                  }
                else if(ctrlState == CTRL_State_OnLine)
                  {
                    if(gMotorVars.Flag_enableOffsetcalc == true)
                    {
                      // update the ADC bias values
                      HAL_updateAdcBias(halHandle);
                    }
                    else
                    {
                      // set the current bias
                      HAL_setBias(halHandle,HAL_SensorType_Current,0,_IQ(I_A_offset));
                      HAL_setBias(halHandle,HAL_SensorType_Current,1,_IQ(I_B_offset));
                      HAL_setBias(halHandle,HAL_SensorType_Current,2,_IQ(I_C_offset));

                      // set the voltage bias
                      HAL_setBias(halHandle,HAL_SensorType_Voltage,0,_IQ(V_A_offset));
                      HAL_setBias(halHandle,HAL_SensorType_Voltage,1,_IQ(V_B_offset));
                      HAL_setBias(halHandle,HAL_SensorType_Voltage,2,_IQ(V_C_offset));
                    }

                    // Return the bias value for currents
                    gMotorVars.I_bias.value[0] = HAL_getBias(halHandle,HAL_SensorType_Current,0);
                    gMotorVars.I_bias.value[1] = HAL_getBias(halHandle,HAL_SensorType_Current,1);
                    gMotorVars.I_bias.value[2] = HAL_getBias(halHandle,HAL_SensorType_Current,2);

                    // Return the bias value for voltages
                    gMotorVars.V_bias.value[0] = HAL_getBias(halHandle,HAL_SensorType_Voltage,0);
                    gMotorVars.V_bias.value[1] = HAL_getBias(halHandle,HAL_SensorType_Voltage,1);
                    gMotorVars.V_bias.value[2] = HAL_getBias(halHandle,HAL_SensorType_Voltage,2);

                    // enable the PWM
                    HAL_enablePwm(halHandle);
                  }
                else if(ctrlState == CTRL_State_Idle)
                  {
                    // disable the PWM
                    HAL_disablePwm(halHandle);
                    gMotorVars.Flag_Run_Identify = false;
                  }

                if((CTRL_getFlag_enableUserMotorParams(ctrlHandle) == true) &&
                  (ctrlState > CTRL_State_Idle) &&
                  (gMotorVars.CtrlVersion.minor == 6))
                  {
                    // call this function to fix 1p6
                    USER_softwareUpdate1p6(ctrlHandle);
                  }

              }
          }


        if(EST_isMotorIdentified(obj->estHandle))
          {
            // set the current ramp
            EST_setMaxCurrentSlope_pu(obj->estHandle,gMaxCurrentSlope);
            gMotorVars.Flag_MotorIdentified = true;

            // set the speed reference
            CTRL_setSpd_ref_krpm(ctrlHandle,gMotorVars.SpeedRef_krpm);

            // set the speed acceleration
            CTRL_setMaxAccel_pu(ctrlHandle,_IQmpy(MAX_ACCEL_KRPMPS_SF,gMotorVars.MaxAccel_krpmps));

            // enable the SpinTAC Speed Controller
            STVELCTL_setEnable(stObj->velCtlHandle, true);

            if(EST_getState(obj->estHandle) != EST_State_OnLine)
            {
            	// if the estimator is not running, place SpinTAC into reset
            	STVELCTL_setEnable(stObj->velCtlHandle, false);
            	// if the estimator is not running, set SpinTAC Move start & end velocity to 0
            	STVELMOVE_setVelocityEnd(stObj->velMoveHandle, _IQ(0.0));
            	STVELMOVE_setVelocityStart(stObj->velMoveHandle, _IQ(0.0));
            }

            if(Flag_Latch_softwareUpdate)
            {
              Flag_Latch_softwareUpdate = false;

              USER_calcPIgains(ctrlHandle);
			  
              // initialize the watch window kp and ki current values with pre-calculated values
              gMotorVars.Kp_Idq = CTRL_getKp(ctrlHandle,CTRL_Type_PID_Id);
              gMotorVars.Ki_Idq = CTRL_getKi(ctrlHandle,CTRL_Type_PID_Id);

			  // initialize the watch window Bw value with the default value
              gMotorVars.SpinTAC.VelCtlBw_radps = STVELCTL_getBandwidth_radps(stObj->velCtlHandle);

              // initialize the watch window with maximum and minimum Iq reference
              gMotorVars.SpinTAC.VelCtlOutputMax_A = _IQmpy(STVELCTL_getOutputMaximum(stObj->velCtlHandle), _IQ(USER_IQ_FULL_SCALE_CURRENT_A));
              gMotorVars.SpinTAC.VelCtlOutputMin_A = _IQmpy(STVELCTL_getOutputMinimum(stObj->velCtlHandle), _IQ(USER_IQ_FULL_SCALE_CURRENT_A));
            }

          }
        else
          {
            Flag_Latch_softwareUpdate = true;

            // the estimator sets the maximum current slope during identification
            gMaxCurrentSlope = EST_getMaxCurrentSlope_pu(obj->estHandle);
          }


        // when appropriate, update the global variables
        if(gCounter_updateGlobals >= NUM_MAIN_TICKS_FOR_GLOBAL_VARIABLE_UPDATE)
          {
            // reset the counter
            gCounter_updateGlobals = 0;

            updateGlobalVariables_motor(ctrlHandle, stHandle);
          }


        // update Kp and Ki gains
        updateKpKiGains(ctrlHandle);

        // set the SpinTAC (ST) bandwidth scale
        STVELCTL_setBandwidth_radps(stObj->velCtlHandle, gMotorVars.SpinTAC.VelCtlBw_radps);

        // set the maximum and minimum values for Iq reference
        STVELCTL_setOutputMaximums(stObj->velCtlHandle, _IQmpy(gMotorVars.SpinTAC.VelCtlOutputMax_A, _IQ(1.0/USER_IQ_FULL_SCALE_CURRENT_A)), _IQmpy(gMotorVars.SpinTAC.VelCtlOutputMin_A, _IQ(1.0/USER_IQ_FULL_SCALE_CURRENT_A)));

        // enable/disable the forced angle
        EST_setFlag_enableForceAngle(obj->estHandle,gMotorVars.Flag_enableForceAngle);

        // enable or disable power warp
        CTRL_setFlag_enablePowerWarp(ctrlHandle,gMotorVars.Flag_enablePowerWarp);

#ifdef DRV8301_SPI
        HAL_writeDrvData(halHandle,&gDrvSpi8301Vars);

        HAL_readDrvData(halHandle,&gDrvSpi8301Vars);
#endif

      } // end of while(gFlag_enableSys) loop


    // disable the PWM
    HAL_disablePwm(halHandle);

    // set the default controller parameters (Reset the control to re-identify the motor)
    CTRL_setParams(ctrlHandle,&gUserParams);
    gMotorVars.Flag_Run_Identify = false;

    // setup the SpinTAC Components
    ST_setupVelCtl(stHandle);
    ST_setupVelMove(stHandle);

  } // end of for(;;) loop

} // end of main() function


interrupt void mainISR(void)
{

  static uint16_t stCnt = 0;

  // toggle status LED
  if(gLEDcnt++ > (uint_least32_t)(USER_ISR_FREQ_Hz / LED_BLINK_FREQ_Hz))
  {
    HAL_toggleLed(halHandle,(GPIO_Number_e)HAL_Gpio_LED2);
    gLEDcnt = 0;
  }


  // acknowledge the ADC interrupt
  HAL_acqAdcInt(halHandle,ADC_IntNumber_1);


  // convert the ADC data
  HAL_readAdcData(halHandle,&gAdcData);


  // Run the SpinTAC Components
  if(stCnt++ >= ISR_TICKS_PER_SPINTAC_TICK) {
	  ST_runVelMove(stHandle, ctrlHandle);
	  ST_runVelCtl(stHandle, ctrlHandle);
	  stCnt = 1;
  }


  // run the controller
  CTRL_run(ctrlHandle,halHandle,&gAdcData,&gPwmData);


  // write the PWM compare values
  HAL_writePwmData(halHandle,&gPwmData);


  // setup the controller
  CTRL_setup(ctrlHandle);
  gPotentiometer = HAL_readPotentiometerData(halHandle);

  return;
} // end of mainISR() function


void updateGlobalVariables_motor(CTRL_Handle handle, ST_Handle sthandle)
{
  CTRL_Obj *obj = (CTRL_Obj *)handle;
  ST_Obj *stObj = (ST_Obj *)sthandle;

  gMotorVars.SpeedRef_krpm = gPotentiometer;
  // get the speed estimate
  gMotorVars.Speed_krpm = EST_getSpeed_krpm(obj->estHandle);

  // get the real time speed reference coming out of the speed trajectory generator
  gMotorVars.SpeedTraj_krpm = _IQmpy(STVELMOVE_getVelocityReference(stObj->velMoveHandle),EST_get_pu_to_krpm_sf(obj->estHandle));

  // get the torque estimate
  gMotorVars.Torque_Nm = USER_computeTorque_Nm(handle, gTorque_Flux_Iq_pu_to_Nm_sf, gTorque_Ls_Id_Iq_pu_to_Nm_sf);

  // get the magnetizing current
  gMotorVars.MagnCurr_A = EST_getIdRated(obj->estHandle);

  // get the rotor resistance
  gMotorVars.Rr_Ohm = EST_getRr_Ohm(obj->estHandle);

  // get the stator resistance
  gMotorVars.Rs_Ohm = EST_getRs_Ohm(obj->estHandle);

  // get the stator inductance in the direct coordinate direction
  gMotorVars.Lsd_H = EST_getLs_d_H(obj->estHandle);

  // get the stator inductance in the quadrature coordinate direction
  gMotorVars.Lsq_H = EST_getLs_q_H(obj->estHandle);

  // get the flux in V/Hz in floating point
  gMotorVars.Flux_VpHz = EST_getFlux_VpHz(obj->estHandle);

  // get the flux in Wb in fixed point
  gMotorVars.Flux_Wb = USER_computeFlux(handle, gFlux_pu_to_Wb_sf);

  // get the controller state
  gMotorVars.CtrlState = CTRL_getState(handle);

  // get the estimator state
  gMotorVars.EstState = EST_getState(obj->estHandle);

  // Get the DC buss voltage
  gMotorVars.VdcBus_kV = _IQmpy(gAdcData.dcBus,_IQ(USER_IQ_FULL_SCALE_VOLTAGE_V/1000.0));

  // get the Iq reference from the speed controller
  gMotorVars.IqRef_A = _IQmpy(STVELCTL_getTorqueReference(stObj->velCtlHandle), _IQ(USER_IQ_FULL_SCALE_CURRENT_A));

  // gets the Velocity Controller status
  gMotorVars.SpinTAC.VelCtlStatus = STVELCTL_getStatus(stObj->velCtlHandle);

  // get the inertia setting
  gMotorVars.SpinTAC.InertiaEstimate_Aperkrpm = _IQmpy(STVELCTL_getInertia(stObj->velCtlHandle), _IQ(ST_SPEED_PU_PER_KRPM * USER_IQ_FULL_SCALE_CURRENT_A));

  // get the friction setting
  gMotorVars.SpinTAC.FrictionEstimate_Aperkrpm = _IQmpy(STVELCTL_getFriction(stObj->velCtlHandle), _IQ(ST_SPEED_PU_PER_KRPM * USER_IQ_FULL_SCALE_CURRENT_A));

  // get the Velocity Controller error
  gMotorVars.SpinTAC.VelCtlErrorID = STVELCTL_getErrorID(stObj->velCtlHandle);

  // get the Velocity Move status
  gMotorVars.SpinTAC.VelMoveStatus = STVELMOVE_getStatus(stObj->velMoveHandle);

  // get the Velocity Move profile time
  gMotorVars.SpinTAC.VelMoveTime_ticks = STVELMOVE_getProfileTime_tick(stObj->velMoveHandle);

  // get the Velocity Move error
  gMotorVars.SpinTAC.VelMoveErrorID = STVELMOVE_getErrorID(stObj->velMoveHandle);

  return;
} // end of updateGlobalVariables_motor() function


void updateKpKiGains(CTRL_Handle handle)
{
  if((gMotorVars.CtrlState == CTRL_State_OnLine) && (gMotorVars.Flag_MotorIdentified == true) && (Flag_Latch_softwareUpdate == false))
    {
      // set the kp and ki speed values from the watch window
      CTRL_setKp(handle,CTRL_Type_PID_spd,gMotorVars.Kp_spd);
      CTRL_setKi(handle,CTRL_Type_PID_spd,gMotorVars.Ki_spd);

      // set the kp and ki current values for Id and Iq from the watch window
      CTRL_setKp(handle,CTRL_Type_PID_Id,gMotorVars.Kp_Idq);
      CTRL_setKi(handle,CTRL_Type_PID_Id,gMotorVars.Ki_Idq);
      CTRL_setKp(handle,CTRL_Type_PID_Iq,gMotorVars.Kp_Idq);
      CTRL_setKi(handle,CTRL_Type_PID_Iq,gMotorVars.Ki_Idq);
	}

  return;
} // end of updateKpKiGains() function


void ST_runVelMove(ST_Handle handle, CTRL_Handle ctrlHandle)
{

    ST_Obj *stObj = (ST_Obj *)handle;
    CTRL_Obj *ctrlObj = (CTRL_Obj *)ctrlHandle;

	// Run SpinTAC Move
	// If we are not in reset, and the SpeedRef_krpm has been modified
	if((EST_getState(ctrlObj->estHandle) == EST_State_OnLine) && (_IQmpy(gMotorVars.SpeedRef_krpm, _IQ(ST_SPEED_PU_PER_KRPM)) != STVELMOVE_getVelocityEnd(stObj->velMoveHandle))) {
		// Get the configuration for SpinTAC Move
		STVELMOVE_setCurveType(stObj->velMoveHandle, gMotorVars.SpinTAC.VelMoveCurveType);
		STVELMOVE_setVelocityEnd(stObj->velMoveHandle, _IQmpy(gMotorVars.SpeedRef_krpm, _IQ(ST_SPEED_PU_PER_KRPM)));
		STVELMOVE_setAccelerationLimit(stObj->velMoveHandle, _IQmpy(gMotorVars.MaxAccel_krpmps, _IQ(ST_SPEED_PU_PER_KRPM)));
		STVELMOVE_setJerkLimit(stObj->velMoveHandle, _IQ20mpy(gMotorVars.MaxJrk_krpmps2, _IQ20(ST_SPEED_PU_PER_KRPM)));
		// Enable SpinTAC Move
		STVELMOVE_setEnable(stObj->velMoveHandle, true);
		// If starting from zero speed, enable ForceAngle, otherwise disable ForceAngle
		if(_IQabs(STVELMOVE_getVelocityStart(stObj->velMoveHandle)) < _IQ(ST_MIN_ID_SPEED_PU)) {
			EST_setFlag_enableForceAngle(ctrlObj->estHandle, true);
			gMotorVars.Flag_enableForceAngle = true;
		}
		else {
			EST_setFlag_enableForceAngle(ctrlObj->estHandle, false);
			gMotorVars.Flag_enableForceAngle = false;
		}
	}
	STVELMOVE_run(stObj->velMoveHandle);
}


void ST_runVelCtl(ST_Handle handle, CTRL_Handle ctrlHandle)
{

    _iq speedFeedback, iqReference;
    ST_Obj *stObj = (ST_Obj *)handle;
    CTRL_Obj *ctrlObj = (CTRL_Obj *)ctrlHandle;

    // Get the mechanical speed in pu
    speedFeedback = EST_getFm_pu(ctrlObj->estHandle);

    // Run the SpinTAC Controller
	STVELCTL_setVelocityReference(stObj->velCtlHandle, STVELMOVE_getVelocityReference(stObj->velMoveHandle));
	STVELCTL_setAccelerationReference(stObj->velCtlHandle, STVELMOVE_getAccelerationReference(stObj->velMoveHandle));
	STVELCTL_setVelocityFeedback(stObj->velCtlHandle, speedFeedback);
	STVELCTL_run(stObj->velCtlHandle);

	// select SpinTAC Velocity Controller
	iqReference = STVELCTL_getTorqueReference(stObj->velCtlHandle);

	// Set the Iq reference that came out of SpinTAC Velocity Control
	CTRL_setIq_ref_pu(ctrlHandle, iqReference);
}


//@} //defgroup
// end of file