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TMS320F28027F: 2 current sensors (vs 3), overmodulation, and maximum motor speed

Part Number: TMS320F28027F

Hello -

I am designing custom hardware, and have a question regarding 2 vs 3 current sensors. I understand that to achieve maximum motor speed, overmodulation needs to be implemented. I also understand that full overmodulation requires 3 current sensors in order to reconstruct current during high-speed operation.

I have done some experimentation with this using a DRV8301-69M board. Using Lab 5a/5b, I am able to achieve nearly maximum motor speed using only 2 current sensors (3 physically on the board, but only 2 selected in user.h). I have simply set the USER_MAX_VS_MAG_PU to (2.0/3.0) and can achieve nearly the same maximum speed achievable using 3 current sensors and full overmodulation (lab 10). I do, however, hear a bit of noise at this speed with only 2 current sensors, where I do not hear the same noise using 3 current sensors.

Can someone shed some light here? I am trying to make a decision whether to add a 3rd current shunt + amplifier to my board vs designing using only 2 current sensors.

I should probably also add that my application requires zero-speed startup under load. Not sure if 2 vs 3 current sensors and overmodulation matter much for this requirement, but figured I'd add that detail.

As always, any advice is much appreciated!

Best,

-asifjahmed

  • The over modulation in Lab10a only supports 3 current shunts, so you have to use 3 shunts for current sampling if you need over modulation. 2 or 3 shunts can be used to run motor without over modulation when the Vs is higher than 0.5, even near 0.66. But over modulation will improve the motor current and harmonic, because the current sampling is not correct if not using over modulation in some time, so it's better to use 3 shunts.