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TPS92630-Q1: Query about Number of LEDs per channel

Part Number: TPS92630-Q1
Other Parts Discussed in Thread: TPS92633-Q1, TPS92633

Good day, Hope you are all fine.

 

One of our design, We are using TPS92630-Q1 three channel LED driver. We plan to introduce 5 LEDs like OUT1 - 2 LEDs, OUT2 - 2 LEDs and OUT3 - 1 LED. Kindly let me know whether 1 LED per channel (OUT3) combination is fine. 

 

VIN = 9 - 18V

LED forward current = 130mA

LED part number = NFSW172

PWM = 100%

 

Thanks and regards,

Kanthavel Kumaran

Technical Lead

Hardware design and development

Capgemini

  • Hi Kanthavel,

    Sorry, this setting will lead to the device's temperature over 200℃, which is far over the Operating ambient temperature of this device.  So it's not OK.

    If you have such a need to light 5 LEDS like this, I recommend TPS92633-Q1(Three-Channel Automotive High-Side LED Driver with Thermal Sharing
    and Off-Board Binning). I believe it will help you complete this setting.

    Best regards,

    Gracie

  • Hello Gracie,

    Thank you for your valuable reply. Kindly provide TPS92633-Q1 maximum current capacity for our combination. 

    5 LEDs + 1 Zener diode for LED replacement  like OUT1 - 2 LEDs, OUT2 - 2 LEDs and OUT3 - 1 LED + 3V, 1W Zener diode

    VIN = 9 - 18V

    LED forward current = ______mA?

    LED part number = NFSW172

    PWM = 100%

    Alternate part Query: TPS92633-Q1(Three-Channel Automotive High-Side LED Driver 

    It seems this part also has equivalent current rating of TPS92630 part. Also RθJA = 40.1 °C/W. So please provide maximum current handling capacity. Our requirement is 390mA with PWM = 100%. Please guide us.

    Thanks and regards,

    Kanthavel Kumaran

    Technical Lead

    Hardware design and development

    Capgemini

  • Hello Gracie,

    Also please provide current handling capacity at TPS92630-Q1 2 device parallel combination. Please reply quick, Need to respond to customer by this week end.

    For our reference i am listing queries here

    1. TPS92630-Q1 maximum current capacity

    2. TPS92633-Q1 maximum current capacity

    3. TPS92630-Q1 maximum current capacity 2 device parallel combination

    5 LEDs + 1 Zener diode for LED replacement  like OUT1 - 2 LEDs, OUT2 - 2 LEDs and OUT3 - 1 LED + 3V, 1W Zener diode

    VIN = 9 - 18V

    LED forward current = ______mA?

    LED part number = NFSW172

    PWM = 100%

    Thanks,

    Kanthavel Kumaran

    Technical Lead

    Hardware design and development

    Capgemini

  • Hi Kanthavel,

    For your information, the overheating problem in the TPS92630 problem lies in the voltage too high not the current.

    In fact, TPS92633 has an output full current loads up to 150 mA per channel with large voltage variations. So the working temperature is decided by the voltage. The external shunt resistor is for Thermal sharing. However, TPS92630 does not have such design. That results in the thermal difference.

    Best regards,

    Gracie

  • Hello Gracie,

    Thanks for your reply.

    Our customer selected TPS92630 part based on below key features. If i need to switch the part, i need to show the Design/Application constrains of TPS92630.

    As TPS92630 Datasheet,

    1. The operating voltage range will be 5 V–40 V. We are only having 9-16V(Worst case 18V) operating range. 

    2. Operating current per channel 150 mA. We are only having 100 - 130 mA. 

    3. Also OUT1, OUT2, OUT3 we have typically 6V ( 2 LEDs in series with VF = 3V).

    So please explain what are all the deviations/constrains which leads part change. Also provide operating limit like (Current value) for the above.

    Also please share Case studies and Errata for below applications

    Page number 24, "Stoplight and Taillight Application With PWM Generator" without tail input

    Page number 28, "Two TPS92630-Q1 Devices in Parallel for Large Loads"

    Kanthavel Kumaran

    Technical Lead

    Hardware design and development

    Capgemini

  • Hello Gracie,

    Also please consider my additional queries as per below:

    1. Before move to TPS92633 part may i try TPS92630 parallel combination as per application note at Page number 28, "Two TPS92630-Q1 Devices in Parallel for Large Loads".

    2. What would be the behavior (LED off or LED intensity reduction) if the input voltage is between 6V to 9V or input voltage will be lesser than the device Vdrop voltage + (N*LED Typical forward voltage drop).

    3. If LED off will be result of above case, then Is it possible to overcome the switch off condition in the above case.

    4. We have Temperature compensation requirement. Tth will be 70 deg. To achieve this as per below image, 30K pull up to 3.3V reference introduced by using Zener diode and series Zener resistor combination. Please check whether it is ok or please suggest simple LDO part. (both 5V & 3V3 part is ok for us). As of ambient 70 deg only considered. Thermal simulation need to be done. As of now please consider board thermal rise as +15 deg.

    5. Also please share Case studies and Errata of TPS92630 & TPS92633 for our application.

    Kanthavel Kumaran

    Technical Lead

    Hardware design and development

    Capgemin

  • Hello Gracie,

    Please respond quickly. This design our customer planning for preproduction. Hence please share case studies and Errata for above components TPS92630 & TPS92633. Need immediate update on our requirement vs part constraints. Please consider this as high priority. 

    Thanks,

    Kanthavel Kumaran

    Technical Lead

    Hardware design and development

    Capgemini

  • Hi Kanthavel,

    I'm working to calculate and show you the results. Please give  me a little more time.

    BR, Gracie

  • Hi Kanthavel,

    I had a really busy day and am sorry about replying late. In your condition, consider Vin=18V, and each channel has a maximum voltage as 6V, then the device will get 130mA*3*12V=4.68w.According to the thermal information from datasheet, this device will get to 194.22 deg. Plus the environment temperature, this device will certainly be over 200 deg.

    About the datasheet, I don't think there is an errata. Could you please specify in another new thread?

  • Hello Gracie,

    We are looking on your feedback. Please answer our below alternate plan queries.

    1. Before move to TPS92633 part may i try TPS92630 parallel combination as per application note at Page number 28, "Two TPS92630-Q1 Devices in Parallel for Large Loads".

    2. What would be the behavior (LED off or LED intensity reduction) if the input voltage is between 6V to 9V or input voltage will be lesser than the device Vdrop voltage + (N*LED Typical forward voltage drop).

    3. If LED off will be result of above case, then Is it possible to overcome the switch off condition in the above case.

    4. We have Temperature compensation requirement. Tth will be 70 deg. To achieve this as per below image, 30K pull up to 3.3V reference introduced by using Zener diode and series Zener resistor combination. Please check whether it is ok or please suggest simple LDO part. (both 5V & 3V3 part is ok for us). As of ambient 70 deg only considered. Thermal simulation need to be done. As of now please consider board thermal rise as +15 deg.

    5. Also please share Case studies of TPS92630 & TPS92633 for our application.

    Thanks,

    Kanthavel Kumaran

  • Hi Kanthavel,

    With regard to your new query, I would very much like to invite you to open a new thread and close this one at the same time because it has been solved seemingly. The new query has a different condition which needs a little more clarification. 

    BR, Gracie