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BQ25792: SYS dip battery charger enable

Part Number: BQ25792

I am seeing a large momentary dip in the SYS voltage when starting the battery charger at 4A of charge current after the system current limit has been updated to 3.0A and the input voltage has been updated to either 9V, 15V, or 20V.  The dip becomes larger at the greater voltages and it is most noticeable to me when the battery voltage is low to start charging since SYS dips low enough to trip my external UVLO (completely separate from the BQ UVLO).  While I could lower my UVLO (set at 3.3V for SYS rail) to accommodate this blip, I am curious to know if it is expected and if there is anything I could do to reduce it.

Here are the traces I captured. VSYS, VBAT, and NCE (charge enable; active low)

Here are the levels of VBATT and VSYS with only the battery connected. No input voltage to the BQ charger at this time. VBAT average value is ~3.3V and VSYS is slightly higher.  I recorded min and max in this screenshot.

When I use a 9V charger or 15V charger, I can apply USB voltage, negotiate PD, the PD part sets up the BQ registers for charging, and then my system enables charging (nCE signal).  This works fine with these 2 AC adapters. You can see that below. While nCE seems a bit noisy, the system boots, no UVLO is tripped (3.3V level), and the system starts charging the battery.

When I use the 20V adapter, I see problems. The SYS dip is more pronounced and it hits my UVLO, which sends my system into reset and this toggles the charging line high (nCE) to disable charging.  This process basically repeats itself over and over unless I increase the battery voltage a bit before applying USB power.  Perhaps I would charge just enough over time that it would eventually escape from this condition, but I have not attempted that test.

Is there any sort of soft start I can enable or something I can add in hardware externally to reduce this momentary dip?  Does it indicate a weakness in my hardware design or layout?  Should I simply move my external UVLO to a lower voltage?

  • Hi Sam,

    What is the load on SYS?  Is SYS dipping to the battery voltage, indicating that input power is not enough to supply SYS load and so the charger is entering supplement?  Has the converter stopped switching, i.e. no square wave on SW1 or SW2?  Can you send the status and fault registers when this happens, keeping mind that the fault registers clear after being read?

    Regards,

    Jeff

  • I'll gather the data you requested next week.

    For now, I will say that the screenshot I included seems to indicate that SYS is drooping below BAT temporarily when this problem happens. You can see that in the last picture where SYS min was 3.08V, but BAT min was 3.21V.

    For the status and fault registers that you want to see, do you mean every register between 0x1Bh through 0x21h? That's Charger Status 0 through 4 and Fault Status 0 and 1.

  • P.S. USB current when charging turns on jumps from ~100mA (at 20V) to ~1A (at 20V), but I will gather the SYS data.

  • HI Sam,

    Status and fault registers from 0x1B to 0x27. 

    Regards,

    Jeff

  • Hi Jeff,

    I haven't had much luck reproducing this issue since enabling this logging in my system. I'm not sure what the issue is, but I'll keep you posted on my progress.