Hi,
We're having an issue with the BQ40Z80 in a 6 cell configuration where the IC suddenly suffers a catastrophic failure. There is a small hole in the IC package, likely causing an internal short as the package remains very hot afterwards.
From the looks of it, it seems the failure happens when the battery is plugged in to its load, however we don't have a 100% certainty on this as it could also have happened during storage.
The issue is not systematic, we have both had packs with no issue (so far) and packs with issues.
We also noticed that the TVS diodes on the SMB line on the load side failed short after the event.
The exact same board with the exact same load has worked perfectly for years in a 5S configuration. I am of course ready to transmit schematics and srec file for the pack.
Help will be much appreciated.
Thanks,
Theo