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TPS546D24A: question from customers

Part Number: TPS546D24A

1. due to some reason, can they connect AGND to NC first and then use NC pin to connect to thermal pad? 

I assume NC doesn't connect to anything so should be flexible, right?

2. there's a conflict there, pin definition said don't connect anything to DRTN but layout example says differently,

please guide us the right direction

3. regarding power sequence, can AVIN power up before PVIN if these two are separate  ?  

  •  

    1. due to some reason, can they connect AGND to NC first and then use NC pin to connect to thermal pad? 

    I assume NC doesn't connect to anything so should be flexible, right?

    The NC pin can be safely connected to the Exposed Thermal Pad, but it is not recommended that the AGND pin be routed to the NC pin first and then the thermal pad.  This may negatively affect the performance of the TPS546D24A

    2. there's a conflict there, pin definition said don't connect anything to DRTN but layout example says differently,

    please guide us the right direction

    The comment in the graphic is an error.   DRTN should NOT be connected to the thermal pad, or any other net or component other than the ground terminal if the BP1V5 capacitor.

    DRTN is internally connected to AGND.

    3. regarding power sequence, can AVIN power up before PVIN if these two are separate  ?  

    When AVIN and PVIN are powered from separate;y sources, they can be powered in any order.  AVIN and PVIN at same time, AVIN then PVIN, PVIN then AVIN.  The TPS546D24A will not enable switching until AVIN, PVIN, and VDD5 meet their UVLO thresholds.

    When AVIN is above it's UVLO, the TPS546D24A will start it's power-on-reset sequence, including pin detection and programming, then enable PMBus communication.

  • Hi Peter,

    for question one,

    what's the potential risk if they want to do this way?

    worse accuracy?

  •  

    what's the potential risk if they want to do this way?

    worse accuracy?

    The added inductance between AGND and the PGND of the exposed thermal-pap has been shown to negatively affect current sense accuracy including high and low READ_IOUT reporting and pre-mature triggering of IOUT_OC_WARN and IOUT_OC_FAULT

    It can also produce increased low-frequency noise on Vout due to the added noise in the current sense circuitry.

  • Hi Peter,

    here's their layout,

    as you can see the AGND PGND connection is one 0ohm,

    1.so actually AGND is connect to 0ohm through a "Via" first, and then through multiple vias back to thermal pad, do you think this is acceptable?

    2. they want to add extra three 0ohm parallel, do you think it's necessary or helpful?

  • 1.so actually AGND is connect to 0ohm through a "Via" first, and then through multiple vias back to thermal pad, do you think this is acceptable?

    No, that is not acceptable. 

    The AGND pin should be connected to the Exposed thermal Pad through a minimum 0.15mm wide metal trace between the AGND pad and the Exposed Pad PGND on the mounting surface with no VIAs between the two.

    If a 0-ohm resistor will be used to separate the nets, it should be placed between the AGND pin and the AGND net.

    2. they want to add extra three 0ohm parallel, do you think it's necessary or helpful?

    No resistors should be placed between the AGND pin pad and the Exposed PAD (PGND) routing to any number of resistors, whether 1 or 4 in parallel is not acceptable.

  • Hi Peter,

    1. can they use a 0ohm to connect to NC pin , and then NC pin connect to thermal pad instead?

    so no more vias,

    I know it's not the best solution but at least it's better than what it was.

    this is what they can compromise since they're restricted to naming rule, so have to use 0ohm to separate A/PGND.

    2. as above mentioned if they use a 0ohm as only connection between AGND to NC pin(PGND), does the number of 0ohm matters?

    or one is already enough?

  •  

    If they need to separate the AGND net and PGND net with a 0-ohm resistor they should:

    1) Connect the AGND pin to the PGND net

    2) Use a resistor to connect the AGND pin to the AGND net

    Do not place a resistor between the AGND pin and the Exposed Pad.

  • Hi Peter,

    1.as you recommended, use a 0ohm to connect AGND pin and AGND net,  but  most of area of AGND plane is in layer 3.

    please check

    2.please check the Cout placement

    as you can see, still two MLCC  are in bottom side (six at top) due to the area constraint.

    and the SW area is reduced.

    although I think the layout  is alright to me,

    I would still recommend you  take a glimpse on one of a TPS546D24A layout,

    don't have to check every TPS546D24A. 

    after all they use nine pcs per board, it's better double check. thanks

    22A120-SA.0103WPH1710.brd

  • 1.as you recommended, use a 0ohm to connect AGND pin and AGND net,  but  most of area of AGND plane is in layer 3.

    No problem having the majority of AGND net on internal layer.  This looks  good.

    please check the Cout placement

    as you can see, still two MLCC  are in bottom side (six at top) due to the area constraint.

    and the SW area is reduced.

    No problem having some Cout capacitance on back-side of board.  In fact, the lowest output impedance is typically achieved with half of COUT on backside of the board, placing mirroring output capacitors on top and bottom of PCB.

    I would still recommend you  take a glimpse on one of a TPS546D24A layout,

    Since I have just gotten back from almost 2 weeks out of the office, a layout review may be delayed.  Have you reviewed the layout using the Layout Review Checklist from the product folder?

  • Hi Peter,

    yes, I've checked it with the last page in the datasheet,

    but hope to get a double confirm,

    it's not in very urgent so far, so you can take your time.

    would you review it by the end of this week?

  •  

    Not the last page of the datasheet, but the Layout Checklist tab in the Schematic and Layout Checklist from the product folder.

    https://www.ti.com/lit/zip/slurb01 

  •  

    Some recommended improvements to the layout

    1) Move the high-frequency bypass capacitor on the back-side of the PCB under the PVIN pins and add some additional PVIN vias as close to the PVIN pins as design rules allow.  This keeps the loop of the PVIN bypassing in the plane of the board and offers better switch node ringing reduction.

    2) Expanding the back-side PGND copper area beyond the device will also help with thermal dissipation to the ambient air, reducing device operating temperatures

    3) There appears to be a component between AGND and PGND at the AVIN and VDD5 bypassing capacitors.  The only connection from AGND to PGND should be mounting surface connection from the AGND pin to the exposed thermal pad.

    This resistor should be connected between the AGND island and the AGND pin, not between AGND at the AVIN bypass capacitor and GND at the VDD5 bypass capacitor.  This configuration will introduce a lot of PGND noise between the AGND net and the AGND pin.

    Looking through more of the layout, it looks like there are more AGND to PGND resistors spread through the layout, creating significant ground loops between AGND and PGND, which could further interfere with device operation.  There should only be 1 single-point connection between PGND and AGND, and that single point connection must be the direct connection from the AGND pin to the exposed pad.

    It would be better to connect the AGND to PGND resistor directly to the AGND pin rather than connecting the AGND to PGND resistor to the NC pin, and then the NC pin to the AGND pin through the Exposed Pad.  This will minimize PGND noise between the AGND pin and any AGND components.

  • Hi Peter,

    about third point.

    although they have several A/PGND connection, but they DY most of them only leave the one close to  thermal pad.

    further more, I think you mistaken the pin location,

    if you could take a closer look, it was already the AGND pin instead of NC.

    they just named it the same, so easy to confused.

  • You're right, sorry about that.  I had the order of the pins flipped.

    Is this issue closed now?

  • Hi Peter,

    I think the layout part is pretty much over,

    really appreciate your great support.

    I'll create new forum if there's new issue in the future

  • Glad to help Fred.  Happy New Year.

  • Hi Miller,

    would you suggest these MLCC move to left side  and parallel with four POSCAP since the loading is on the left?

    the location of MLCC right now is at the rightmost side of the board , just want to know if this concern you?

    22A120-SA-0111WPH0403.brd

  •  

    Please do not add new questions to an existing thread, that makes it much more difficult for others with similar questions to search for and find answers.

    For the lowest possible output impedance and output ripple, I would recommend dividing the MLCC capacitors between both right and left as well as top and bottom.  That will provide the lower impedance by providing more parallel conduction paths for the high frequency currents to flow in, reducing current density and thus impedance.

    As a general rule, we want the smallest, highest frequency capacitors split, with half near the load and half at the inductor, building back towards the largest value, highest ESR/ESL polymer capacitors in the middle.

    Local MLCC at the inductor's output voltage terminal provides a low inductance path for high-frequency noise and cycle by cycle ripple to return to the synchronous rectifier and input capacitors through ground, limiting the high-frequency currents flowing in the electrolytic / polymer capacitors while remote MLCC at the load provide a low output impedance to improve the high-frequency transient response.

  • Hi Miller,

    sorry about that,

    I understand the theory but as you can see , it's hard to put remote MLCC close to the load,

    but I'll ask them to move half of the MLCC to the left side and maybe closer to the load as possible,

    but I wonder why bottom side also, the inductor is at top side, so go through bottom is supposed to have some parasitic (vias)?

  •  

    While a single via can add significant series inductance, many vias in parallel often do not while mirroring capacitors on top and bottom creates counter-rotating current flows within the cross-section of the PCB board, canceling some of the three-dimensional flux flow and reducing inductance compared to placing the same capacitors on the top side of the PCB where all currents flow mutually in the same plane and each parallel capacitor's current is forced to flow through the same copper area in the same direction as the closer capacitors.

    For best performance, it is important to surround the inductor pad with vias flowing to the backside of the the PCB so as to not force the current to flow in a single surface layer for an extended  distance before reaching vias.  Be sure to space these vias wide enough to allow ground planes to flow between the vias to avoid slotting the ground and increasing the ground plane inductance as well.