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BQ40Z50-R2: gg.csv PF Status

Part Number: BQ40Z50-R2

Hi team,

if a OTC (black box status) leading up to permanent fail, i don't understand why this is not reqoginzed

by the gg.csv PF Status.

The preserved SBS values in dataflash  shows ASCDL and ASCD in Safety Status B.

How to distinguish what leads to a permanent fail?

PF Status Device Status Data Safety Alert A 00 hex
PF Status Device Status Data Safety Status A 00 hex
PF Status Device Status Data Safety Alert B 00 hex
PF Status Device Status Data Safety Status B 0c hex
PF Status Device Status Data Safety Alert C 00 hex
PF Status Device Status Data Safety Status C 00 hex
PF Status Device Status Data Safety Alert D 00 hex
PF Status Device Status Data Safety Status D 00 hex
PF Status Device Status Data PF Alert A 00 hex
PF Status Device Status Data PF Status A 00 hex
PF Status Device Status Data PF Alert B 00 hex
PF Status Device Status Data PF Status B 00 hex
PF Status Device Status Data PF Alert C 02 hex
PF Status Device Status Data PF Status C 03 hex
PF Status Device Status Data PF Alert D 00 hex
PF Status Device Status Data PF Status D 00 hex
PF Status Device Status Data Fuse Flag 0000 hex
PF Status Device Status Data Operation Status A 7381 hex
PF Status Device Status Data Operation Status B 0000 hex
PF Status Device Status Data Temp Range 04 hex
PF Status Device Status Data Charging Status A 48 hex
PF Status Device Status Data Charging Status B 00 hex
PF Status Device Status Data Gauging Status 5a hex
PF Status Device Status Data IT Status 0719 hex
PF Status Device Voltage Data Cell 1 Voltage 4132 mV
PF Status Device Voltage Data Cell 2 Voltage 4141 mV
PF Status Device Voltage Data Cell 3 Voltage 4141 mV
PF Status Device Voltage Data Cell 4 Voltage 4133 mV
PF Status Device Voltage Data Battery Direct Voltage 16500 mV
PF Status Device Voltage Data Pack Voltage 16088 mV
PF Status Device Current Data Current 12 mA
PF Status Device Temperature Data Internal Temperature 27,6 °C
PF Status Device Temperature Data External 1 Temperature 26,6 °C
PF Status Device Temperature Data External 2 Temperature 27,5 °C
PF Status Device Temperature Data External 3 Temperature 26,9 °C
PF Status Device Temperature Data External 4 Temperature 29,5 °C
PF Status Device Gauging Data Cell 1 Dod0 602 -
PF Status Device Gauging Data Cell 2 Dod0 506 -
PF Status Device Gauging Data Cell 3 Dod0 485 -
PF Status Device Gauging Data Cell 4 Dod0 621 -
PF Status Device Gauging Data Passed Charge -131 mAh
PF Status AFE Regs AFE Interrupt Status 00 hex
PF Status AFE Regs AFE FET Status 30 hex
PF Status AFE Regs AFE RXIN 10 hex
PF Status AFE Regs AFE Latch Status 00 hex
PF Status AFE Regs AFE Interrupt Enable 16 hex
PF Status AFE Regs AFE FET Control c0 hex
PF Status AFE Regs AFE RXIEN 10 hex
PF Status AFE Regs AFE RLOUT 07 hex
PF Status AFE Regs AFE RHOUT 13 hex
PF Status AFE Regs AFE RHINT 80 hex
PF Status AFE Regs AFE Cell Balance 00 hex
PF Status AFE Regs AFE AD/CC Control 0d hex
PF Status AFE Regs AFE ADC Mux e0 hex
PF Status AFE Regs AFE LED Output 00 hex
PF Status AFE Regs AFE State Control 40 hex
PF Status AFE Regs AFE LED/Wake Control 32 hex
PF Status AFE Regs AFE Protection Control 70 hex
PF Status AFE Regs AFE OCD f9 hex
PF Status AFE Regs AFE SCC 72 hex
PF Status AFE Regs AFE SCD1 72 hex
PF Status AFE Regs AFE SCD2 e2 hex

Regards,

Hans

  • Hello Hans,

    Can you clarify your question further? The Black Box data gives information about the state of the battery at specific points before and after the first PF. If the OTC was cleared on the second PF event then the PF status may not reflect the OTC was set, you would need to look at the black box data.

    Sincerely,

    Wyatt Keller

  • Hello Wyatt,

    here some background for my question:

    The battery was under test IEC6000-4-6 by customer. He thinks the condition was charging near 100% RSOC. Suddenly the Pack Pin Voltage get down to 0V and operation status bits XCHG, XDSG and PF was set.

    We protect the circuit by a SCP fuse and I found out that this was blown by a PF.

    In firmware, the PF bits are enabled:

    SUV, SOV, SOCC, SOCD, SOT, SOTF, CFET, DFET, FUSE, AFER, AFEC, IFC, DFC

    and fuse blow is allowed for:

    SOV, SOCC, SOCD, SOT, SOTF

    Now, I have to found out which event blow the fuse… I think IEC 6000-4-6 can affect the PF CFET and DFET but it is not allowed to blow the fuse. The BBR entry shows an OTC in Safety Status B event 3 and CFET/DFET in event one and two (see post BQ40z50-r: Black Box Recorder).

    Can OTC trigger SOT or SOTF and why I can’t see it? I think, when the first PF event looks the FETs, the ASCDL and ASCD (gg.csv PF Status) must be earlier, or am I wrong?

    It is important for us to find out, what event blow the fuse.

    Please help to determine the behavior.

    (gg.csv can be send by PN)

    Regards,

    Hans

  • Hello Hans,

    It seems that the CFETF is the first protection to occur based on your other E2E post (https://e2e.ti.com/support/power-management-group/power-management/f/power-management-forum/1239558/bq40z50-r2-black-box-recorder)

    The fuse can still be tripped by the gauge from hardware protections, even if the PF is disabled in settings (which it should not be) it will still blow the fuse (PTC)

    If another PF occurred like SOTF then it should be in the black box recorder data. a .gg file would be helpful to verify settings.

    Sincerely,

    Wyatt Keller

  • Hello Wyatt,

    you will get the gg.csv file via PN.

    Regards,

    Hans

  • Hello Hans,

    I reviewed your .gg file and see the same settings you outlined.

    Is there a secondary protector that could have blown the fuse? If multiple PFs and safety statuses are happening around the same time it may be difficult to delineate which one may have been part of the final PF. From the blackbox data it doesn't look like any of the PFs the tripped are set to blow the fuse.

    Sincerely,

    Wyatt Keller

  • Hello Wyatt,

    Yes of course, we have BQ296103DSG as secondary protection. Yesterday, I found out that our suppressor diode (PACK+ Protection) was in short circuit state. This explains ASCD/ASCDL  entries by BQ40z50-R2. Surely the voltage dip, by short circuit has trigger BQ296103DSG voltage lockout.

    I’m thinking about it to enable PF C Bit 6 (2LVL) in future.

    Is my guess possible and this the correct option?

    Regards,

    Hans

  • Hello Hans,

    Yes even if you disable the 2LVL protection the gauge will still set the FUSE bit if voltage is is present on the fuse pin since the detection is hardware based.

    Sincerely,

    Wyatt Keller

  • Hello Wyatt,

    thank you so much for your quick support.

    Regards,

    Hans