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TPS54628: TPS54628DDAR inter FET body diode question

Part Number: TPS54628
Other Parts Discussed in Thread: TPS54627

Hi,Sir,

Some self-power USB HUBs on the market cause current to flow backwards, and we would like to check the effect of this from the IC(TPS54628DDAR) specifications.

TPS54628DDAR (DC-DC Converter for 5V)
Datasheet containing the characteristics of the body diode of High-side switch FET

BR, Zong

  • Hello Zong, 

    Thank you for posting your question here. 

    The reverse current should be avoided as possible, i would not recomend anything more that few mA, otherwise it may cause long term damage to the device. Is the current flow due to an over voltage / pre-bias condition at the OUT put? under what condition their is a concern of backwards current will be created for our device? The only case that I can think of is when the VOUT is higher the VIN and Body diode will start conduct and possibly creating a negative voltage at the VIN. This device implement an output discharge to prevent some of that.  There some work around by adding Sotkey or diode that prevent diode, see section 5 on this application note. 

    https://www.ti.com/lit/eb/slyy151a/slyy151a.pdf?ts=1693337974514&ref_url=https%253A%252F%252Fwww.google.com%252F

    Thanks! 

    Tahar 

  • Hi, Tahar,

    If there is a possibility of reverse current, is there any risk to the TPS54628DDAR IC?

    Will it be damaged or burned out? What is the maximum voltage and current it can use?

    BR,
    Zong

  • Hi Zong,

    Can you elaborate the conditions under which the reverse current can exist? If this is during normal operation and output is being regulated, this device cannot sink current and will likely result in damage. You need a device that can sink current like TPS54627 which is the FPWM counterpart of TPS54628. However, there is no negative current limit specified and likely this feature is not implemented either.

    If the TPS54628 will see a VOUT when VIN is not present, then reverse current flows through the HSFET body diode and you need to ensure the reverse current is less than the IOUT rating of the part which is 6A in this case. All pin voltage levels should be kept below abs max ratings specified in the datasheet. You can refer to https://www.ti.com/lit/an/slyt689/slyt689.pdf for all the careabouts during such a case.

    Thanks,

    Amod

  • Hi,Amod,

    Do you have TPS54628DDAR pin to pin replace IC with " Prevent reverse current " ?

    BR,
    Zong

  • Hi Zong,

    Nope there is not a device that can prevent the reverse current during normal operation but a FPWM device can handle sinking this current and not get damaged as long as the reverse current is not too high. But, you can use the TPS54628 with a diode between the input supply and the VIN pin and prevent the reverse current.

    Thanks,

    Amod

  • Hi,Amod,

    1. If it works at 45°C , what is the maximum reverse current? Is it also 6A? 

    2. If the reverse current is damaged, what will happen to the IC? Burnout, short circuit, open circuit?

    3. IC EN pull low , what is the maximum reverse current? Maximum leakage current?

    BR,
    Zong

  • Hi Zong,

    Is this specifically about TPS54627? I will need to reach out to team to find out if TPS54627 has negative current limit but the TPS54628 will get damaged so you will need to use a diode at the input to protect against reverse currents. I can try finding out whether it’s a burnout short or open in such a case and also when EN=LOW. 

    Can you elaborate if your reverse current is when EN=LOW? Is this case when there is no VIN or VIN is present? And how is the VOUT with respect to VIN when it comes to actual voltage levels? Can you provide details? 

    Thanks,

    Amod 

  • Hi,Amod,

    Yes,this is specifically about TPS54627.

    Can you elaborate if your reverse current is when EN=LOW?
    =>Yes

    Is this case when there is no VIN or VIN is present?
    =>no VIN

    And how is the VOUT with respect to VIN when it comes to actual voltage levels?
    =>
    VOUT:5.03V ; VIN:4.4V
    after about 5sec.
    VOUT:5.1V ; 4.6V 

    How long does it take to get a reply to the following question? I need to reply to my customer first.

    1. If it works at 45°C , what is the maximum reverse current? Is it also 6A? 

    2. If the reverse current is damaged, what will happen to the IC? Burnout, short circuit, open circuit?

    3. IC EN pull low , what is the maximum reverse current? Maximum leakage current?

    BR,
    Zong

  • Hi Zong,

    With EN low and Vin < Vout, the HSFET body diode will conduct on both TPS54628 and TPS54627. The max current will be a function of the body diode loss and junction temp limit on the IC. At 45C,  max reverse current = (150-45)/(0.7*43.5) ~3.4A. Above 3.4A, the IC Tj recommended limit will be exceeded and would not recommend exceeding this current level.

    Thanks,
    Amod

  • Hi,Amod,

    Thanks for your reply.

    If the reverse current is damaged, what will happen to the IC? Burnout, short circuit, open circuit?

    BR,Zong 

  • Hi Zong,

    During EN=LOW if reverse current exceeds the max 3.4A limit I specified, it can cause burnout. This is because the device is disabled and thermal shutdown feature as a result will also be disabled so the package can heat up and cause burnout.

    Thanks,

    Amod

  • Hi,Amod,

    Whether DCDC is working or not, can it withstand 6A reverse current?

    If DCDC is working MOSFET is turned on and there is a reverse current flowing in. Can it still withstand 6A (Maybe Vout > Vin)?

    BR,
    Zong

  • Hello Zong, 

    Amod is off today, so i am backing him off. 

    Based on the math Amod shared above, anything above ~3.4A will damage the device as the TJ will be exceeded. The thermal shutdown of the device is rate at 165C. if the device is ON and the junction temp goes above this level the device will shut down. during shutdown, if VIN is less than VOUT and the reverse current keeps heating up the device, there will be a point of damage due to thermal. 

     

    Thanks

    Tahar

  • Hi,Tahar,

    The damage will be any risk of fire or electric leakage?

    BR,
    Zong

  • Hello Zong, 

    What you mean of electric leakage? 

    Fire, I not not think so. 

    Thanks 

    Tahar

  • Hi,Tahar,

    It mean device short circuit leakage, will it happen?
    BR,
    Zong
  • Hi Zong,

    We will respond to this later today, if not then Monday as Amod is out of office today.

    Best,

    Calan

  • Hello Zong, 

    Yes HSFET body diode will conduct and will act almost like a short with VF, the current will be a function of the body diode and how much bias voltage is. 

    Thanks! 

    Tahar

  • Hi,Tahar,

    It mean Vin almost like short Vout when IC damage? 

    Is there voltage output (Vin/Vout point) when IC damage? 

    BR,
    Zong

  • Zong,

    VOUT .> VIN situation when EN=LO is when the HSFET body diode will conduct. This situation should not cause damage to the IC unless the reverse current through the body diode exceeds ~3.4A. You can recreate the condition for your case and ensure that the case temp exceeds the recommended max by taking thermal measurement of the device.

    On the TPS54628, any kind of reverse current when EN=HI or device is active will cause IC damage most likely due to internal FET damage. So, you need to ensure no reverse current happens during active device operation.

    Thanks,

    Amod

  • Hi,Amod,

    Previously answered me that it is 6A. Way the difference between 3.4A?

    Is forward current Imax=6A, reverse current Imax=3.4A?

    Another question,if system working

    TPS54628 EN=HI , Vin=5V , Vout=7V , this will create reverse current (below 3.4A / above 3.4A).

    What FET is reverse current Imax?  Will this damage the TPS54628?

    Is the following description correct?

    Body diode: forward current Imax=3.4A (IC reverse current)

    FET: forward current Imax=6A , reverse current =3.4A

    When IC reverse current over 3.4A damage, Vin short Vout? Vin and Vout open Vout no output? Vin & Vout short GND? 

    BR,

    Zong

  • Previously answered me that it is 6A. Way the difference between 3.4A?

    Yes the maximum current the HSFET diode can sustain can be 6A but it leads to higher junction temp than recommended. So, limit to 3.4A.

    Is forward current Imax=6A, reverse current Imax=3.4A?

    Yes, correct. This is applicable only when the IC is turned off or EN=LO. When EN=HI or IC is turned on, please do not use TPS54628 with reverse current.

    TPS54628 EN=HI , Vin=5V , Vout=7V , this will create reverse current (below 3.4A / above 3.4A).

    Can you provide your application details and when this situation occurs?

    What FET is reverse current Imax?  Will this damage the TPS54628?

    TPS54628 cannot sustain any negative current when EN=HI and Vin < Vout. It can only sustain reverse current when IC is turned off or EN=LO as mentioned above.

    Is the following description correct?

    Body diode: forward current Imax=3.4A (IC reverse current)

    FET: forward current Imax=6A , reverse current =3.4A

    When IC reverse current over 3.4A damage, Vin short Vout? Vin and Vout open Vout no output? Vin & Vout short GND? 

    Yes, please note reverse current 3.4A only applies when EN=LO. for EN=HI, TPS54628 cannot sink current and will result in FET damage. So likely a VIN-SW short or SW-GND short.

    Thanks,
    Amod

  • Hi,Amod,

    According our test, there is reverse current when EN=High.

    EN=1.8V ; Vin=4.6~4.8V ; SW(Vout)=5V

    Is its path body diode or EFT?

    BR,
    Zong

  • Are you applying VIN of 4.6V-4.8V via a power supply?

    OR

    is there no 4.6V-4.8V supply applied to VIN here and you are observing it just as a function of the SW(VOUT) voltage? 

    Thanks,

    Amod

  • Hi,Amod,

    There is no 4.6V-4.8V supply applied to VIN here , but there is power supply 5V input SW(Vout). 

    BR,
    Zong

  • Hi Zong,

    What Vout value are the FB resistors designed for? Are you observing any switching activity - check SW node waveform. In such a case, I would recommend disabling the IC with EN=LO when this condition of VOUT > VIN occurs. If there is no switching activity that you observe, then VIN is just the VOUT minus the HSFET body diode drop.

    Thanks,
    Amod

  • Hi,Amod,

    Vout=5.05V

    Step1. VDC_IN Power input , w/o VDC_5V reverse voltage/current

    VDC_IN=12.25V  => EN=1.8V => SW=5.05V

    Step2. Plug in VDC_5V reverse voltage/current, VDC_IN=12.25V keep on

    SW=5.12V => EN=1.8V => VDC_IN=12.25V

    Step3. Plug out VDC_IN=12.25V, VDC_5V reverse voltage/current keep on

    SW=5.05V => EN=1.8V => VDC_IN=4.7V~4.85V jitter

    At present, it seems that when EN=High, the reverse current is through the body diode.

    In conclusion, IC reverse current (body diode forward) => Imax=3.4A.

    Is there IC reverse voltage protect?  ex: OVP voltage =6.5V , OCP current=3.4A at reverse.

    BR,
    Zong

  • Hi Zong,

    Yes if there is no switching activity and SW is at 5V with no VIN, the drop is across the HSFET body diode. The OVP feature is activated only after VIN is present and a complete soft-start is achieved. This function is enabled after approximately 1.7 times the soft-start time but since there is no switching activity on your case, OVP will not be active.

    Thanks,

    Amod

  • Hi,Amod,

    Could we at step3 use FW GPIO control EN pin High to Low, that switching activity VIN is present and a complete soft-start is achieved?

    BR,
    Zong

  • Hi Zong,

    Both EN and VIN need to be present for the soft-start to be achieved. Normally in conditions where VIN < VOUT it would be recommended to turn off the IC by pulling EN=LO. OVP feature will not be active during such times and you will need to just control the applied VOUT at SW to below the abs max ratings of pins. I would recommend testing it with the exact conditions you plan on using.

    Thanks,

    Amod