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LM5157: Schematic review and question regarding compensation network

Part Number: LM5157
Other Parts Discussed in Thread: LM5155, , TL431

Hello, we are trying to design a flyback converter with these requirements:


3.3V input, isolated +/- 35V output, ~200kHz switching frequency

The output powers a voltage controlled ~0-2000Hz (AC) current source (using OPA454s...) that needs to deliver up 4.5W.

The transformer we plan to use is the Wurth Electronics 750315839, 1:10:10 winding ratio, 40uH primary inductance, 3.2A saturation current.

Using the quick start calculator Excel spreadsheet, we arrived at the following schematic:

We simulated the circuit with PSpice and got the following results:

The outputs rise to +/- 35V and start to oscillate:

There are also short (~1-2ns), large current spikes >50A when switching on:

Closeup of the wave form at 248ms, after target voltage is reached:

How can we fix these issues?

The PSpice project and Excel spreadsheet are attached below.

Something else we noticed is that the application note "How to Design an Isolated Flyback Using the LM5155" (SNVA866A), a compensation network is put on both  the primary and secondary side (C42, C43, R19, R23 in the schematic above).
In another application note and some forum posts here (which i can't find anymore) it is suggested that the compensation network on the primary side is not necessary. Which one is correct?

LM5157_TRANS-2023-11-09T01-19.zip    LM5157_58_Quickstart_Calculator_for_Flyback_Regulator_Design_V1_0_0.xlsx

  • Hi Christoph,

    Thanks for using E2E.

    I will look into this and will be back with an answer until tomorrow.

    Best regards,

    Moritz

  • Hi Christoph,

    You can try to implement secondary side softstart in your schematic. This is needed in SSR flybacks and shown in the datasheet Figure 8-8.

    The output voltage is also very close to absmax of the TL431 shunt regulator. I would recommend to clamp this voltage like shown below.

    In a SSR flyback the main compensation is done on the secondary side. In some cases it is necessary to compensate the optocoupler as well, so i would recommend to keep placeholders for R23 and C43 in the design later, but to remve them at first.

    Best regards,

    Moritz