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UCC28951: Design 1kW supply guide , Step 1: Using Transformer gate drive

Part Number: UCC28951
Other Parts Discussed in Thread: UCC28950, UCC21551, PMP8740,

Team, 

Taking inspiration and learning from 600W evaluation board.

Below are my design specs:

Model 1: 

Input voltage - 200VDC ~ 600VDC

Output - 13VDC ( 84A max, 2A min)

Model 2: 

Input voltage - 600VDC ~ 1000VDC

Output - 13VDC ( 84A max, 2A min)

I will have series of questions related to the design, I will keep posting in the same thread.

1. Planning to use gate drive transformer for both the models. 

below are calculations for the same. Kindly review and advice

Steps Parameter Value Unit Remarks
1 Peak Voltage (Vpk) 15.00 V Gate driver voltage
2 Min Switching Frequency (Fs) 98000 Hz Datasheet - UCC28950, excel design doc - SLUC222D
3 Time Period 0.0000102 S T=1/f
4 Max Duty cycle ( nominal ) 0.70 % Datasheet - UCC28950, excel design doc - SLUC222D
5 Ton 0.00000714 S  Max duty * Time period
4 Calculated ET 0.00010714 V-S  
  Calculated ET ( micro ) 107.14 V-uS  
5 Calculated ET for bipolar 214.29 V-uS Ton=2*ET/Vpk, for Bipolar drive
6 Source Current Of Gate drive pin 1 A Datasheet(UCC27324P) 
7 Inductance Required 0.0001071 H Ipk=UpkDmax/(Lprim,min*fmin).

2.  At steady state , will duty cycle be 50% or varying ? Since my duty cycle is varying from full load to light load,  Burst Mode or No load, Is there anything to be taken care at the gate drive transformer side. Kindly advice.

3. selected gate driver for now GT04-111-315-B

  • I meant the same. The outputs coming out of UCC28951, OUTA, OUTB, OUTC, we have square shaped pulses, but not from OUTD.

    Tomo I will Re-check all passive components of control card. My understanding is for NO LOAD condition, converter will operate in burst mode operation. Anything about RT value or TMIN value to be checked ? Anything else to be checked?

  • Hello,

    The outputs will burst but you will have outputs from OUTA..OUTD.  The fact that Out D is not present is strange.  It should be there unless one of the drivers failed.  That is why I asked you to check at the outputs of the devices.  Let me know what you find out?

    Regards,

  • It is working today. The issue was with the Input fuse. It had open circuit. I'm suspecting some inrush issue there.

    May be i should vary High Voltage DC supply slowly up until it reaches 370VDC, Not just directly switch using MCB. Let me test and get back with other queries.

  • Hello,

    Thanks for letting me know the EVM is working now.  I was glad that I could help.

    Regards,