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BQ25756: Q4 MOSFET on BQ25756EVM overheats during boost mode operation

Part Number: BQ25756

Hi,

I am planning to use BQ25756 to design a Li-ion battery charger (55V 10A). I am conducting my tests on the BQ25756EVM to verify if the chip is compatible. During these tests, I encountered an issue. I noticed that the Q4 MOSFET on the board heats up more compared to the other MOSFETs during boost mode operation. While Q1, Q2, and Q3 operate between 60-70 °C at room temperature, Q4 reaches up to 94°C (in Boost mode). I have tried to drive the MOSFETs both internally and externally using the J6 connector with 5V 500mA or 12V 1A supply, but the results remained unchanged. Operating parameters of the EVM and the ID of the MOSFET are listed below; 

  • Vsupply: 45V 20A
  • CV mode Load: adjusted 40V for Buck, 50V for Boost operation
  • Vout:55V
  • Iout:10A
  • Iin(max):20A
  • fsw:200kHz
  • All MOSFETs are the same: Alpha&Omega AONS66614
  • Gate resistance of MOSFETs: 0R 

Considering the polygon size on the Q4 and all these parameters, is it expected for the Q4 to heat up so much? If not, do you have any recommendations to solve this issue and reduce the operating temperature of Q4? Thank you in advance for your valuable support. 

 Best regards,

  • We have not seen this isue before where 1 MOSFET heats up much more than others. I see that you are using AONS66614 which is rated for 60V and your charging operation voltages come quite close to this. it may be possible that during some mode of operation, this limit may be pushed. We recommend a 60V MOSFET for a 40V application and we suggest customers to use an 80V MOSFET for a 60V application. Please try an 80V rated MOSFET and let me know if this problem persists and then I can try to analyze the issue.