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BQ25172: Question about charging profile and charging termination

Part Number: BQ25172

Tool/software:

Deat TI experts,

My customer considers BQ25172 for their new project. And they have few questions.

1. I saw that NiMH battery charger only use constant current mode for charging.

And termination condition is explaind 2 ways in the datasheet - Programmable timer expires and battery voltage exceeds the Vout_ovp threshold.

My question is, timer expiration is for safety which the battery is charged too much time. -> This is not a normal charging condition, just the function for safety. Am I right?

And in normal condition, charging is terminated if the voltage is exceeds Vout_ovp. datasheet says that Vout_ovp rising threshold is normally 1.70V (page 7)

But the cell which my customer use is charged to fully 2.8V voltage. So in this case Vout_ovp rising threshold is 3.40V. (series 2 cell)

Then I think This cell would never exceeds this 3.40V threshold. (because full charging voltage is 2.8V) -> tharging would not stop until the timer is expires.

Am I missing something? I want to know the normal condition of charging termination in this situation.

2. Datasheet says about nonrecoverable fault mode. (BAT OCP, ISET pin short, Charge timer expires)

Is there any way to reset TS pin without using external IC?

Please check these issues. Thanks.

Best regards,

Chase

  • Hi Chase

    Q1 -- The BQ25172 is timer-based NiMH charger and termination of charge when timer expires is preferred.  The time will be set by TMR pin.

    Shortest charge time (TMR) is 4 hr, for this condition charge current (ISET) should be 25% of C.  As charge time (TMR) is increased the charge current (ISET) will decrease.

    The OVP trip point is 1.7V per cell it is not preferred to terminate with OVP.  

    Datasheet says about nonrecoverable fault mode. (BAT OCP, ISET pin short, Charge timer expires)

    Q2 -- Charge Timer expires will be charge complete condition, no fault.  For Nonrecoverable fault the only option is to cycle input power or pull TS low.

  • Dear Bill,

    Thank you for your support.

    Q1. You mean that BQ25172 charges the battery at least 4 hours after the charging start?

    How about the battery remains 90% or higher? I think that the battery would be fully charged within very short time if the battery is 90% or higher.

    Does BQ25172 charges the battery at least 4 hours even the battery is 90% higher? I think it is risky because the charger supplies constant current even the battery is fully charged. What do you think about it?

    Q2. Then it is the only way to cycle input power or pull TS low using external MCU or switch, etc.

    Then I should use MCU if the charger is recovered from nonrecoverable fault mode. Am I right?

    Please check these issues. Thanks.

    Best regards,

    Chase

  • Hi Chase

    You mean that BQ25172 charges the battery at least 4 hours after the charging start?

    Yes, but the 4hr depends on setting of the TMR pin

    Does BQ25172 charges the battery at least 4 hours even the battery is 90% higher? I think it is risky because the charger supplies constant current even the battery is fully charged. What do you think about it?

    NiMH are very tolerant to overcharge and this will not be a problem.  The current needs to be kept proportional to the charge time (4hr 25% to 33% C).  No fast charge 1C option.  

    This was review with NiMH cell manufacture.

    Then I should use MCU if the charger is recovered from nonrecoverable fault mode. Am I right?

    If the power cannot be removed from the charger than TS is the best option.  Controlling TS from MCU is possible.

  • Dear Bill,

    Thank you for your support, Hope you had a good weekend.

    1. I have to wait at least 4 hours even the battery is fully charged before 4 hours passed.

    -> Is there any way to recognize if the battery is fully charged before the timer is terminated?

    2. I cannot confirm that the battery is fully charged or not. just wait the timer is over.

    Please confirm these 2 situations.

    Best regards,

    Chase

  • Hi Chase

    The BQ25172 is designed with backup battery applications in mind vs a portable application.  It will not support a 1C fast charge conditions, charge currents will be lower.

    Is this a battery backup application.

    I have to wait at least 4 hours even the battery is fully charged before 4 hours passed.

    -> Is there any way to recognize if the battery is fully charged before the timer is terminated?

    Battery voltage may give some indication.  Also if a gas gauge is used it would give some indication.

    With lower charge currents the typical fast charge indicators of delta T or neg delta V are not reliable.

    .  

    I cannot confirm that the battery is fully charged or not. just wait the timer is over.

    Is the customer trying to avoid a battery overcharge condition or just end charge quicker? 

  • Dear Bill,

    Thank you for your support.

    Yes, My customer is worried about 2 things.

    - Battery overcharge : Fully charged before timer is terminated. How about if the battery start charging with 90% battery remaining?

    - Cannot recognize fully charged : Same situation as above. End customer do not know even battery is fully charged before timer is terminated. They should wait.

    Do all NiMH battery charger have same specifications in charging termination?

    Best regards,

    Chase

  • Hi Chase

    The BQ25172 will check battery voltage before starting charge -- if the battery voltage is above 1.33V per cell battery is considered full and charge will not start.

    Battery overcharge : Fully charged before timer is terminated. How about if the battery start charging with 90% battery remaining?

    If the battery voltage is above 1.33V per cell a charge will not start.  But once charge starts it will continue until timer expires.  NiMN will tolerate overcharge.

    Do all NiMH battery charger have same specifications in charging termination?

    Yes, they will all behave in a similar way.

  • Dear Bill,

    Thank you for your support, and hope you had a good weekend.

    I will share your opinion with my customer.

    - Do you have any tested data which NiMH batteries tolerate overcharge?

    Best regards,

    Chase

  • Hi Chase

    I can discuss the NiMH battery maker and test data in more detail using the private messenger feature of forum.

    Look for a message / request from me.