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TPS61040: Short in the Circuit

Part Number: TPS61040
Other Parts Discussed in Thread: TPS61041

Tool/software:

Hi, I have used TPS61040DBVR to deliver 6V to the transistor on board powered with 3V battery. The transistor is used as a switch for my circuit. Once I put in the battery the circuit works fine for a while, but then there is low frequency humming sound coming from the input capacitor 4.7uF and then the circuit stops. I have also observed flickering of the LEDs when the humming sound occurs. To debug this I have used the multimeter and to my surprise the capacitor seems shorted(durring the humming sound) also there is short between the 6V and the GND. So I removed the battery and checked if there is shorted wire or something. The inductor (input 3.3uH) is shorted. My question is : isn't the inductor would be shorted( since it's coil of wire)? Another question is how to make the circuit working, whenever I insert the battery I observe short between 6V and ground which is ultimately failing my whole circuit.

I have followed the circuit diagram from it's datasheet tps61041.pdf and also followed the layout. My other guess is that I have used very small packages for the capacitor and resistors(smallest size 0402, the capacitor is 0805) that have caused fabrication error or may be the traces are too close to each other and causing short because they can't handle amount of current and voltage(although the load is too low the Io = 25mA from the TPS61040DBVR). I would appreciate if there is any recommendation on packages sizes as well.

  • Hi Bhawya,

    It's not recommended to test whether the in/out caps are shorted or not with a multimeter when the power is on. I think when the battery is not put, the in/out caps are not shorted, right?

    The inductor would be shorted when you test with a multimeter.

    The package size should not be the problem. You may double check the DC ratings and the effective capacitance of the in/out caps.

    Please disconnect the output(the transistor) of TPS61040D and put the 3V battery, check whether a stable 6V Vout can be acquired.

    And also, please send me the schematic and layout for check if available.

    Regards

    Lei 

  • Hi Lei

    Sorry for late reply. Thank you, yeah that's true the caps are not shorted, when measured with multi-meter, when battery is out. when battery is out, yes the inductor is shorted.

    I would try what you suggested here unfortunately I don't have schematic available for sharing. I would keep you posted on how it went.

    Regards

    Bhawya

  • Hi Bhawya,

    Thank you for your updates. Just let me know if you have any new findings.

    Regards

    Lei 

  • Hi Lei

    I have solved the issue, the problem was with the transistor, I added a resistor to the collector pin and the circuit worked fine.

    Regards

    Bhawya

  • Hi Bhawya,

    Thanks for sharing the good news.

    I'd like to close the ticket first. You may further comment here if you see any other concerns.

    Regards

    Lei